2003 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Sun and Shell Assembly - Disassembly: Assembly

    NOTE: The one-way clutch assembly must be assembled in a specific order.
  1. Assemble the one-way clutch.
    1. The lower cap lip must face up.
    2. The low one-way clutch outer race groove must face up.
    3. The low one-way clutch shoulder must face up.
    4. The upper cap lip must face down.
      Fig 1: Assembling One-Way Clutch
      G01308834Courtesy of FORD MOTOR CO.
  2. CAUTION: The outer race must rotate counterclockwise. Make sure end caps are fully seated.
  3. Install the low one-way clutches as an assembly with the groove facing up.
    1. The groove in the one-way clutch outer race must face up when installed.
    2. The one-way clutch outer race must rotate counterclockwise when installed correctly.
      Fig 2: Installing Low One-Way Clutches
      G01308835Courtesy of FORD MOTOR CO.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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