2003 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Removal and Installation

CAUTION: While servicing the power steering system, make sure to plug all open hoses, line fittings, and fluid ports to prevent the entry of contaminants or premature failure of the power steering components can result.
  1. Refer to the System View illustration in Description and Operation for the hose routing and retention points.
  2. When connecting a fitting with a seal ring, a new seal ring must be installed.
    • The special tool is used to install the return line connector seal and the pressure line connector seal.
      Fig 1: Installing Return Line Connector Seal
      G01306416Courtesy of FORD MOTOR CO.
  3. Fill, purge and leak check the system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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