2003 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Climate Control Assembly

The climate control assembly has three control systems:

  • The A/C heater function selector switch combines a vacuum selector valve for direct control of the vacuum control motors and electrical input to the instrument cluster module.
  • The temperature selection is accomplished with a potentiometer connected to the electric blend door actuator that controls positioning of the temperature blend door. Movement of the control knob (18519) from COOL (blue) to WARM (red) causes a corresponding movement on the air temperature control door and determines the temperature that the system will maintain.
  • The blower motor switch controls the blower motor speed through a series of resistors and a relay.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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