2003 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Diagnostic Aids

Perform this test when directed by QUICK TEST. This test is intended to diagnose the following:

  • FRP Sensor
  • Wiring Harness Circuits (FRP & SIG RTN)
  • Powertrain Control Module (PCM)

FRP SENSOR VOLTAGE-TO-FUEL PRESSURE CONVERSION

Volts psi (kPa)
Natural Gas Vehicles
4.5 150 (1034)
4.1 140 (965)
3.7 130 (896)
3.3 120 (827)
2.9 110 (758)
2.5 100 (689)
2.1 90 (620)
1.7 80 (551)
1.3 70 (482)
0.9 60 (413)
0.5 50 (344)
0.1 40 (275)
0.0 37.6 (259)
Gasoline Vehicles
4.5 70 (482)
3.9 60 (413)
3.4 50 (344)
2.8 40 (275)
2.2 30 (207)
1.6 20 (138)
1.1 10 (69)
0.5 0.0 (0.0)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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