2003 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Exhaust System Alignment

Special Tool(s)Β 

Fig 1: Identifying Special Tool
G01309225Courtesy of FORD MOTOR CO.
  1. Raise the vehicle on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Install the special tool onto the flex pipe.
    Fig 2: Installing Special Tool Onto Flex Pipe
    G01309226Courtesy of FORD MOTOR CO.
  3. Loosen all fasteners joining the exhaust system components.
  4. NOTE: Make sure that all exhaust hangers are hanging straight up and down.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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