2003 Ford Excursion 7.3 F, RWDFACTORY OEM SERVICE PROCEDURE

Hardware Limited Operation Strategy

HLOS is a system of alternate circuitry that provides minimal engine operation if the PCM or EEPROM fails. During HLOS, all self-test function will stop and system will be controlled by electronic hardware.

HLOS Allowable Output Functions:

  • Spark Output Controlled Directly By CKP Signal
  • Fixed Fuel Pulse Width Synchronized With CKP Signal
  • Fuel Pump Relay Energized
  • Idle Speed Control Output Signal Functional

HLOS Disabled Outputs To Default State:

  • EGR Solenoids
  • No Torque Converter Clutch Lock-Up

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.