Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Ford Excursion 4WD V8-6.0L DSL TurboFACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Steering and Suspension
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - Exhaust System
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- EGR Valve Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
- Routine Service
- Special Operating Conditions T, I, D, O, E, S
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 5000 MI or 8000 KM
- 6000 MI or 9600 KM
- 7500 MI or 12000 KM
- 9000 MI or 14400 KM
- 10000 MI or 16000 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 20000 MI or 32000 KM
- 21000 MI or 33600 KM
- 22500 MI or 36000 KM
- 24000 MI or 38400 KM
- 25000 MI or 40000 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 35000 MI or 56000 KM
- 36000 MI or 57600 KM
- 37500 MI or 60000 KM
- 39000 MI or 62400 KM
- 40000 MI or 64000 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 52500 MI or 84000 KM
- 54000 MI or 86400 KM
- 55000 MI or 88000 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 65000 MI or 104000 KM
- 66000 MI or 105600 KM
- 67500 MI or 108000 KM
- 69000 MI or 110400 KM
- 70000 MI or 112000 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 80000 MI or 128000 KM
- 81000 MI or 129600 KM
- 82500 MI or 132000 KM
- 84000 MI or 134400 KM
- 85000 MI or 136000 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 95000 MI or 152000 KM
- 96000 MI or 153600 KM
- 97500 MI or 156000 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 110000 MI or 176000 KM
- 111000 MI or 177600 KM
- 112500 MI or 180000 KM
- 114000 MI or 182400 KM
- 115000 MI or 184000 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 125000 MI or 200000 KM
- 126000 MI or 201600 KM
- 127500 MI or 204000 KM
- 129000 MI or 206400 KM
- 130000 MI or 208000 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 140000 MI or 224000 KM
- 141000 MI or 225600 KM
- 142500 MI or 228000 KM
- 144000 MI or 230400 KM
- 145000 MI or 232000 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Coolant Outlet
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Control Valve
- Heater Core
- Heater Hose
- Radiator
- Radiator Cap
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- EGR Valve Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Barometric Pressure Sensor
- Body Control Module
- Brake Signal
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- EGR Valve Position Sensor
- Electronic Direct Injection System (diesel)
- Engine Control Module
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Injector Control Module
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- EGR Valve Position Sensor
- Engine Temperature Sensor
- Exhaust Pressure Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oil Temperature Sensor For ECM
- Pressure Feedback Exhaust Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- BARO / MAP Sensor Switching Valve
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes
- With Manufacturer's Scan Tool
- Powertrain Control Module (PCM) Reset
- Performance Diagnostic Overview
- Quick Test Description
- Quick Test Operation
- Quick Test
- Key On Engine Off (KOEO) On-Demand Self Test
- Key On Engine Running (KOER) On-Demand Self Test
- Retrieve/Clear Continuous DTCs
- Key On Engine Off (KOEO) Injector Electrical Self Test
- KOEO/KOER Output State Control
- Key On Engine Running (KOER) Glow Plug Monitoring Self Test
- Performance Diagnostic Procedures
- With Generic Scan Tool
- Without Scan Tool
- With Manufacturer's Scan Tool
- Clearing Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Diesel Models
- No-Start Testing
- Hard Start/No Start Diagnostic Procedures
- 1. Visual Engine/Chassis Inspection
- 2. Check Engine Oil Level
- 3. Intake/Exhaust Restriction
- 4. Sufficient Clean Fuel
- 5. Fuel System Delivery
- 6. Electric Fuel Pump Inlet Restriction
- 7. Perform Key On Engine Off (KOEO) On-Demand Self-Test
- 8. Retrieve Continuous DTCs
- 9. KOEO Injector Electrical Self-Test (Click Test)
- 10A. Check PCM Voltage
- 10b. Check FICM Voltage
- 10c. Check FICM M Voltage to Actuate Injectors
- 10d. Check RPM Signal While Cranking
- 10e. Monitor the Icp and Ipr Duty Cycle While Cranking
- 10f. High Pressure Oil Sustem Air Pressure Check
- 10g. High Pressure Oil Pump Test
- 10h. Check Fuel Pulse Width While Cranking
- 10i. Check FICM Synchronization While Cranking
- 11. Glow Plug System Operation
- 12a. Combustion Gas In the Fuel Rail Test - Bubble Test
- 12b. Combustion Gas In the Fuel Rail Test - Balloon Test
- Pinpoint Tests
- Component Location
- General Procedures For Pinpoint Testing
- Test A
- Test B
- Test C
- Test D
- Test E
- Test F
- Test G
- Test H
- Test I
- Test J
- Test K
- Test L
- Test M
- Test O
- Test P
- Test Q
- Test R
- Test S
- Test V
- Test W
- Test Y
- Test Z
- Tests AA
- Tests AC
- Tests AD
- Tests AE
- Tests AF
- Tests AG
- Tests AH
- Tests AI
- Tests AK
- Tests AL
- Tests AM
- Tests AN
- Tests AO
- Tests AP
- Tests AQ
- Tests AR
- Tests AS
- Tests AT
- Tests AU
- Tests AV
- Tests AW
- Tests AY
- Tests KA
- Component Tests and General Diagnostics
- Performance Diagnostic Procedures
- 1. Visual Engine and Chassis Inspection
- 2. Sufficient Clean Fuel
- 3. Check Engine Oil Level
- 4. Perform KOEO On-Demand Self-Test
- 5. Retrieve Continuous DTCs
- 6a. KOEO Injector Electrical Self-Test
- 6B. Power Balance Test
- 7. Intake Restriction
- 8. Exhaust Gas Recirculation (EGR) System Test
- 9. Exhaust Restriction
- 10a. Fuel System Delivery
- 10b. Electric Fuel Pump Inlet Restriction
- 10c. Fuel Aeration Test
- 11. Perform KOER On-Demand Self-Test
- 12a. Low Idle Stability (ICP Pressure)
- 12b. Injection Pressure Regulator Test
- 12c. Check Valve Operation Test
- 13. Boost Pressure Test
- 14. Crankcase Pressure Test
- 15. Oil Aeration Test
- 16a. Combustion Gas In the Fuel Rail Test - Bubble Test
- 16b. Combustion Gas In the Fuel Rail Test - Balloon Test
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Catalytic Converter
- Evaporative Emissions System
- Canister Purge Control Valve
- Evaporative Emission Control Canister
- Evaporative Emissions Hose
- Leak Detection Valve
- Liquid Vapor Separator
Service Precautions
Description and Operation
Testing and Inspection
Specifications
Tools and Equipment
- Exhaust Gas Recirculation
- Sensors and Switches - Emission Control Systems
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filter
- Fuel Heater
- Fuel Injector
- Fuel Injector Control Module
- Fuel Injector Seat Adapter
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Tank
- Fuel Tank Unit
- Fuel/Water Separator
- Engine Speed Governor
- High Pressure Oil Pump
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Inertia Fuel Shutoff Switch
- Intake Air Duct
- Intake Air Heater
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Cable/Linkage
- Turbocharger
- Vacuum Pump
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Ignition System
- Glow Plug System
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Technical Service Bulletins
- PROM - Programmable Read Only Memory
Service Precautions
- Application and ID
Description and Operation
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Band Apply Servo
- Case
- Clutch
- Control Module
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pump
- Output Shaft
- Overdrive Switch
- Parking Pawl
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Throttle Position Sensor/Switch
- Torque Converter
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Turbine Shaft
- Valve Body
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Descriptions
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom - External Controls
- Torqshift - Automatic Transmission
- Diagnosis by Symptom Chart Directions
- Diagnosis By Symptom Index
- Engagement Concerns, 201-209
- Other Concerns, 254-267
- 254: Shift Lever Effort High
- 255: External Leaks
- 256: Vehicle Driveability Concerns
- 257: Noise/Vibration Forward or Reverse
- 258: Engine Will Not Crank
- 259: No Park Range
- 260: Transmission Overheating
- 261: Fluid Venting or Foaming
- 262: Unexpected Elevated Idle Speed
- 263: No Tow/Haul Mode
- 264: Reverse Lamps Do Not Illuminate
- 265: Transmission FMEM, Erratic/Hunting or Erratic Scheduling
- 266: PTO Concerns
- 267: Engagement Schedule Update
- Shift Concerns, 210-249
- 210: Some/All Shifts Missing
- 211: Timing Concerns-Early/Late
- 212: Timing Concerns-Erratic/Hunting (Some/All)
- 213: Feel-Harsh (Some/All)
- 214: Feel-Soft/Slipping (Some/All)
- 215: No First Gear In Drive, Engages In A Higher Gear
- 216: No First Gear In Manual 1 Position
- 217: No Second Gear In Manual 2 Position
- 218: No Third Gear In Manual 3 Position
- 226: Soft/Slipping 1-2 Shift
- 227: Soft/Slipping 2-3 Shift
- 228: Soft/Slipping 3-5 Shift
- 229: Soft/Slipping 4-6 Shift
- 230: Soft/Slipping 5-6 Shift
- 231: Soft/Slipping 6-5 Shift
- 232: Soft/Slipping 6-4 Shift
- 233: Soft/Slipping 5-3 Shift
- 234: Soft/Slipping 3-2 Shift
- 235: Soft/Slipping 2-1 Shift
- 236: Harsh 1-2 Shift
- 237: Harsh 2-3 Shift
- 238: Harsh 3-5 Shift
- 239: Harsh 4-6 Shift
- 240: Harsh 5-6 Shift
- 241: Harsh 6-5 Shift
- 242: Harsh 6-4 Shift
- 243: Harsh 5-3 Shift
- 244: Harsh 3-2 Shift
- 245: Harsh 2-1 Shift
- 246: Harsh 6-5 Coast Downshift In Tow Haul Mode
- 247: Harsh 5-3 Coast Downshift In Tow Haul Mode or to Manual Third
- 248: Harsh 3-2 Coast Downshift In Tow Haul Mode or to Manual Second
- 249: Harsh 2-1 Coast Downshift In Tow Haul Mode or to Manual First
- Torque Converter Clutch Operation Concerns, 250-253
- 4R100
- Chart Index & Directions
- Diagnosis By Symptom Index
- Engagement Concerns, 201-209/301-309
- Other Concerns, 251-262/351-362
- 251/351: Shift Lever Effort Is High
- 252/352: External Leaks
- 253/353: Driveability Concerns
- 254/354: Noise Vibration - Forward or Reverse
- 255/355: Engine Will Not Crank
- 256/356: No Park (P) Range
- 257/357: Overheating
- 258/358: No Engine Braking In Manual 2ND Position Only
- 259/359: No Engine Braking In Manual 1ST Position Only
- 260/360: No Engine Braking w/(D) Canceled (Manual 1 & 2 Have Engine Braking)
- 261/361: No Engine Braking In Manual 1, 2, and 3
- 262/362: Fluid Venting/Foaming
- Shift Concerns, 210-237/310-337
- 210/310: Some or All Shifts Missing
- 211/311: Timing - Early/Late (Some/All)
- 212/312: Timing - Erratic/Hunting (Some/All)
- 213/313: Feel - Soft/Slipping (Some/All)
- 214/314: Feel - Harsh (Some/All)
- 215/315: No 1ST Gear In Drive, Engages In Higher Gear
- 216/316: No Manual 1ST Gear
- 217/317: No Manual 2ND Gear
- 220/320: No 1-2 Shift (Automatic)
- 221/321: No 2-3 Shift (Automatic)
- 222/322: No 3-4 Shift (Automatic)
- 223/323: No 4-3 Shift (Automatic)
- 224/324: No 3-2 Shift (Automatic)
- 225/325: No 2-1 Shift (Automatic)
- 226/326: Soft/Slipping 1-2 Only (Automatic)
- 227/327: Soft/Slipping 2-3 Only (Automatic)
- 228/328: Soft/Slipping 3-4 Only (Automatic)
- 229/329: Soft/Slipping Downshifts (Automatic)
- 232/332: Harsh 1-2 Shift Only (Automatic)
- 233/333: Harsh 2-3 Shift Only (Automatic)
- 234/334: Harsh 3-4 Shift Only (Automatic)
- 235/335: Harsh 4-3 Shift Only (Automatic)
- 236/336: Harsh 3-2 Shift Only (Automatic)
- 237/337: Harsh 2-1 Shift Only (Automatic)
- Torque Converter Clutch Operation Concern 240-242/340-324
- Pinpoint Tests
- Pinpoint Tests - External Controls
- Torqshift - Automatic Transmission
- Before Pinpoint Tests
- Pinpoint Tests-OSC Equipped Vehicles
- Solenoid/Switch Pre-Diagnosis
- Test A: Control Solenoids
- Test B: Transmission Fluid Temperature (TFT) Sensor
- Test C: Transmission Range (TR) Sensor
- Test D: Turbine Shaft, Intermediate Shaft, & Output Shaft Speed Sensors
- Test E: Pressure (PSX) Switches
- 4R100
- Before Pinpoint Tests
- Pinpoint Test Notes
- Shift Solenoid Failure Mode Chart "Always Off"
- Shift Solenoid Failure Mode Chart "Always On"
- Shift Solenoids Pre-Diagnosis
- Shift Speed Chart
- Test A: Shift Solenoids
- Test B: Transmission Fluid Temperature (TFT) Sensor
- Test C: Torque Converter Clutch (TCC) Solenoid
- Test D: Digital Transmission Range (TR) Sensor
- Test E: Electronic Pressure Control (EPC) Solenoid
- Test F: Turbine Shaft Speed (TSS) & Output Shaft Speed (OSS) Sensor
- Test G: Coast Clutch Solenoid (CCS)
- Test H: Solenoid Mechanical Failure
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Service and Repair
- Automatic Transmission - 4R100
- Check Fluid Level and Condition
- Transmission Fluid Drain and Refill
- Removal
- Cooler Bypass Valve
- Disassembly
- Disassembly and Assembly of Subassemblies
- Coast Clutch Assembly
- Cooler Bypass Valve Assembly
- Forward Hub and Ring Gear
- Center Support
- Direct Clutch Assembly and Intermediate Brake Drum
- Forward Clutch Assembly
- Main Control Valve Body- Disassembly and Assembly
- Main Control Valve Body-Solenoid Body Check
- Main Control Valve Body- Accumulator Body Check
- Forward Planet Assembly
- Front Case Bushings
- Input Shell
- Intermediate/Overdrive Cylinder Assembly
- Low One-Way Clutch Assembly
- Output Shaft-Check
- Pump Assembly
- Rear Case Bushings
- Overdrive Ring Gear and Center Shaft Assembly
- Reverse Clutch Piston
- Reverse Planet Assembly
- Torque Converter
- Torque Converter Cleaning and Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Torque Converter Impeller to Pump Stator Interference Check
- Torque Converter End Play Check
- Torque Converter One-Way Clutch Check
- Torque Converter Turbine to Pump Stator Interference Check
- Assembly
- Transmission Fluid Cooler - Backflushing and Cleaning
- Installation
- Automatic Transmission - TorqShift
- Check Fluid Level and Condition
- Transmission Filler Tube
- Transmission Fluid Drain and Refill - Automated Equipment
- Transmission Fluid Drain and Refill - Without Torque Converter Drain Plug and With Fluid Pan Drain Plug
- Fluid Pan, Gasket and Filter
- Removal
- Disassembly
- Internal Harness Service
- Disassembly and Assembly of Subassemblies
- Solenoid Body
- Pump Assembly
- Coast Clutch Assembly
- Center Support
- Forward Hub and Ring Gear
- Forward Clutch Assembly
- Direct Clutch Assembly
- Forward Geartrain Assembly-Disassembly
- Torque Converter
- Forward Planet Assembly
- Input Shell Assembly
- Forward Geartrain Assembly-Assembly
- Output Shaft-Check
- Reverse Planet Assembly
- Torque Converter Cleaning and Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Torque Converter Impeller to Pump Stator Interference Check
- Torque Converter Turbine to Pump Stator Interference Check
- Torque Converter End Play Check
- Assembly
- Transmission Fluid Cooler - Backflushing and Cleaning
- Installation
- Automatic Transmission - 4R100
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Differential Assembly
- Differential Carrier
- Differential Case
- Differential Clutch
- Differential Cover
- Differential Axle Housing
- Drain Plug
- Fill Plug
- Fluid - Differential
- Pinion Bearing
- Pinion Flange
- Pinion Gear
- Ring Gear
- Seals and Gaskets
- Application and ID
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Contact Pattern Location-Except Dana S135
- Differential Check-Trac-LOK Road Test (Dana)
- Differential Check-Tractech Truetrac (Dana)
- Differential Check-Traction-LOK Road Test (Ford)
- Driveline Systems
- Driveline Vibration
- Runout Check-Half-Round Companion Flange (Ford Axles Only)
- Tooth Contact Pattern Check-Gearset, Dana S135
- Tooth Contact Pattern Check-Gearset, Except Dana S135
Service and Repair
Diagrams
Specifications
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Case
- Control Module
- Differential
- Drain Plug
- Fill Plug
- Flywheel Gear
- Mainshaft
- Overdrive Switch
- Relays and Modules - M/T
- Seals and Gaskets
- Sensors and Switches - M/T
- Shifter M/T
- Transmission Cooler
- Transmission Mount
- Transmission Speed Sensor
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Case
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Indicator Lamp
- Four Wheel Drive Selector Relay
- Four Wheel Drive Selector Switch
- Gear Sensor/Switch
- Lamps and Indicators - Transfer Case
- Output Shaft
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Shifter Transfer Case
- Shift Linkage
- Transfer Case Mount
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Technical Service Bulletins
Specifications
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Red Brake Warning Indicator Always on
- Test B: Vibration When Brakes Are Applied
- Test C: Adjustable Brake Pedal Does Not Move
- Test D: Adjustable Pedal Moves Forward Only
- Test E: Adjustable Pedal Moves Rearward Only
- Test F: DTC's B1987, B1988, and B1989: Pedal Forward/Rearward Motor Stalled
- Test G: DTC's B1990 and B1991: Pedal Forward/Rearward Potentiometer Feedback Circuit Short to Battery
- Component Tests and General Diagnostics
Specifications
Technical Service Bulletins
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Dual Generators
- Pinpoint Test Notes
- Test I: Charging Warning Indicator On With The Engine Running
- Test J: Charging Sys. Indicator Off-Ign. Switch In Run Position
- Test K: Charging Sys. Indicator On-Eng. Running Volts Increase
- Test L: Charging Sys. Operates - Battery Volts Do Not Increase
- Test M: Dead Battery, Uncharged or Low - Low Generator Voltage
- Test N: Charging System Indicator Flickers/ Is Intermittent
- Test O: System Overcharges (Voltage Greater Than 15 Volts)
- Test P: Battery Leakage Or Damage
- Test Q: Voltage Gauge Reads High Or Low
- Test R: Generator(s) Are Noisy
- Test S: Radio Interference
- Test T: Dual Generator Upper Fault Detected (P1105)
- Test U: Dual Generator Lower Fault Detected (P1106)
- Test V: Dual Generator Lower Circuit Fault Detected (P1107)
- Pinpoint Tests - Single Generator
- Pinpoint Test Notes
- Test A: Battery Is Discharged Or Voltage Is Low
- Test B: Charging System Indicator Is On - Engine Running
- Test C: System Overcharges (Battery Voltage 15 Volts or More)
- Test D: Charging Indicator ON W/Engine Running & Increases Voltage
- Test E: Charging Indicator Off W/Ign Switch In RUN & Engine OFF
- Test F: Charging Indicator Flickers Or Is Intermittent
- Test G: Generator Is Noisy
- Test H: Radio Interference
- Pinpoint Tests - Dual Generators
- Component Tests and General Diagnostics
Diagrams
Specifications
Tools and Equipment
- Starting System
- Clutch Switch
- Ignition Lock
- Ignition Switch
- Neutral Safety Switch
- Starter Motor
- Starter Relay
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Diagnostic Schematic and Connector Information
- Diagnostic Special Service Tool(s)
- Test A: Engine Does Not Crank Or The Relay Clicks
- Test B: Engine Does Not Cranks and Relay Does Not Click
- Test C: Engine Does Not Cranks and Relay Does Not Click
- Test D: Engine Cranks Slowly
- Test E: Unusual Starter Noise
- Test F: Starter Spins But the Engine Does Not Crank
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Module
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Module
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Diagrams
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Relays and Modules - Steering and Suspension
- Sensors and Switches - Steering and Suspension
- Steering
- Center Link
- Front Steering Knuckle
- Pitman Arm
- Power Steering
- Steering Column
- Steering Damper
- Steering Gear
- Steering Wheel
- Tie Rod
Description and Operation
Testing and Inspection
Locations
Service and Repair
- Power Steering System Flushing- CII Power Steering Pump
- Power Steering System Flushing - CIII Power Steering Pump
- Power Steering System Purging - CII Power Steering Pump
- Power Steering System Purging - CIII Power Steering Pump
- Power Steering System Filling - CII Power Steering Pump
- Power Steering System Filling - CIII Power Steering Pump
- Steering Gear Meshload Adjustment - XR50 Steering Gear
Specifications
Technical Service Bulletins
- Suspension
- Ball Joint
- Cross-Member
- Front Steering Knuckle
- Relays and Modules - Suspension
- Sensors and Switches - Suspension
- Stabilizer Bar
- Suspension Control ( Automatic - Electronic )
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Torque Rod
- Wheel Bearing
- Wheel Hub
- Wheel Hub (Locking)
- Wheel Seal
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Wheels and Tires
Specifications
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Fitting HVAC
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Control Valve
- Heater Core
- Heater Core Case
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Solar Sensor
- Vacuum Harness HVAC
- Vacuum Pump HVAC
- Vacuum Reservoir HVAC
- Vacuum Solenoid Valve HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Diagnostic Vacuum Diagrams
- Test A: B2266 - Blend Door Failure Or Short
- Test B: B1251/1253 A/C Incar Temp Sensor Open CKT Or Short
- Test C: B1255 Or B1257 A/C Ambient Temp Sensor Open CKT Or Short
- Test D: B1259 Or B1261 Solar Radiation Sensor Open CKT Or Short
- Test E: No Communication W/EATC Module
- Test F: EATC System Inop, Intermittent Or Incorrect Operation
- Test G: Incorrect/Erratic Airflow From Outlet(s) - Manual
- Test H: Incorrect/Erratic Airflow From Outlet(s) - EATC
- Test I: Insufficient, Erratic Or No Heat
- Test J: A/C Does Not Operate/does Not Operate Correctly
- Test K: A/C Is Always On
- Test L: Temperature Control Is Inop/Does Not Operate Correctly
- Test M: Blower Motor Is Inoperative - Manual Climate Control
- Test N: Blower Motor Is Inoperative - EATC
- Test O: Blower Motor Operates Continuously In High - Manual
- Test P: No Operation In High Blower Setting - Manual
- Test Q: No Operation In Lower Speeds - Manual Climate Control
- Test R: Blower Motor Does Not Operate Correctly - EATC
- Test S: Steering Wheel Switch Inop/Does Not Operate Correctly
- Test T: Auxiliary Blower Motor Does Not Operate
- Test U: Auxiliary Blower Motor Does Not Operate Correctly
- Test V: Panel/Floor Control Inop W/Front/Rear Aux Controls
- Test W: Temp Control Inop W/Front/Rear Aux Controls
- Test X: Panel Controls Inop W/Front/Rear Aux Controls
- Test Y: Front/Rear Aux Blower Motor Switch Operates Only In Hi
- Test Z: Front/Rear Aux Blower Motor Switch Inop In Hi
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Buckle Switch
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Tensioner
- Seat Belt Warning Timer
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Tools and Equipment
- Sensors and Switches - Restraints and Safety Systems
Service and Repair
Technical Service Bulletins
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Alarm Module
- Alarm System Transponder
- Keyless Entry
Description and Operation
Testing and Inspection
Diagrams
Technical Service Bulletins
Tools and Equipment
- Collision Avoidance and Parking Assist Systems
- Parking Assist Control Module
- Parking Assist Distance Sensor
- Parking Assist Switch
- Parking Assist Warning Indicator
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Driver/Vehicle Information Display
- Entertainment Systems
- Garage Door Opener Transmitter
- General Module
- Memory Positioning Systems
- Pedal Positioning System
- Radio, Stereo, and Compact Disc
- Radio/Stereo
- Remote Control
- Speaker
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
- Trip Computer
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Auxiliary Step / Running Board
- Cowl
- Doors, Hood and Trunk
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Control Module
- Power Door Lock Switch
Description and Operation
Testing and Inspection
Diagrams
Specifications
Tools and Equipment
- Trunk / Liftgate Lock Cylinder
Description and Operation
- Mirrors
- Memory Positioning Systems
- Power Mirror Switch
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Sunroof / Moonroof
- Sunroof / Moonroof Cable
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Track
- Sunroof / Moonroof Frame
- Sunroof / Moonroof Module
- Sunroof / Moonroof Panel
- Sunroof / Moonroof Weatherstrip
Description and Operation
Testing and Inspection
Adjustments
Diagrams
Specifications
Tools and Equipment
- Sunroof / Moonroof
- Seats
- Memory Positioning Systems
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Seat Cushion
- Seat Temperature Element
- Seat Temperature Control Module
- Seat Temperature Switch
- Seat Latch
- Seat Track
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Tailgate
- Unibody
- Weatherstrip
Service Precautions
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Cigarette Lighter
- Compass
- Cruise Control Indicator Lamp
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Four Wheel Drive Indicator Lamp
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Key Reminder Switch
- Malfunction Indicator Lamp
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tachometer
- Water In Fuel Indicator
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
Diagrams
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Ambient Light Sensor
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Door Switch
- Exterior Lighting Module
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
- Underhood Lamp
- Vanity Lamp
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Windshield
Service Precautions
Tools and Equipment
- Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Washer Fluid
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Motor
- Wiper Motor Linkage
- Wiper Switch
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Specifications
Tools and Equipment
Service Precautions
- Application and ID
Locations
- Component Locations
- Component Location Index
- Component Location Views
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Connector Locations
- Connector Location Index
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Ground Locations
- Ground Location Index
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Splice Locations
- Harness Locations
- Harness Location Index
- Harness Overview
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Component Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- C100-C197
- C202-C294
- C300-C495
- C500-C991
- C500
- C503
- C504a
- C504b
- C505
- C506
- C510
- C521
- C523
- C524
- C525
- C526
- C527
- C601
- C602
- C603
- C604
- C605
- C606
- C608
- C612
- C701
- C702
- C703
- C704
- C712
- C715
- C801
- C802
- C803
- C804
- C813
- C820
- C906
- C907
- C911
- C913
- C919
- C920
- C921a
- C921b
- C922
- C925
- C926
- C930
- C931
- C932
- C934
- C935
- C936
- C941
- C942
- C945
- C946
- C947
- C948
- C949
- C956
- C960
- C970
- C971
- C972
- C973
- C974
- C983
- C984
- C985
- C986
- C987
- C988
- C989a
- C989b
- C989c
- C989d
- C990a
- C990b
- C990c
- C990d
- C991
- C1008-C1195
- C1008
- C1010
- C1019
- C1021
- C1023
- C1025
- C1026
- C1031
- C1032
- C1033
- C1040
- C1041
- C1043
- C1045
- C1046
- C1047
- C1062
- C1063
- C1064
- C1066
- C1068
- C1076
- C1078
- C1080
- C1081
- C1084a
- C1084b
- C1084c
- C1084d
- C1087
- C1100a
- C1107
- C1119
- C1126
- C1127
- C1129
- C1147
- C1148
- C1158
- C1159
- C1168
- C1170
- C1171
- C1172
- C1173
- C1174
- C1177
- C1179
- C1180
- C1181
- C1182
- C1183
- C1184
- C1185
- C1186
- C1187
- C1188
- C1189
- C1195
- C1204-C1416
- C1204
- C1205
- C1206
- C1207
- C1210
- C1220
- C1221
- C1222
- C1235
- C1236
- C1239a
- C1239b
- C1244
- C1245a
- C1245b
- C1245c
- C1245d
- C1246
- C1247
- C1249a
- C1249b
- C1251a
- C1251c
- C1253
- C1271
- C1272
- C1273a
- C1273b
- C1275
- C1278
- C1279
- C1280
- C1281
- C1282
- C1284
- C1285
- C1298
- C1300a
- C1300b
- C1308
- C1312
- C1313
- C1324
- C1328
- C1360
- C1368
- C1381a
- C1381b
- C1381c
- C1382
- C1383
- C1384
- C1385
- C1386
- C1387
- C1388a
- C1388b
- C1389
- C1390
- C1392
- C1413
- C1414
- C1416
- C1210-C1389
- C2003-C3178
- C2003
- C2007
- C2008
- C2015
- C2017
- C2021
- C2028
- C2031
- C2033
- C2035
- C2040
- C2041
- C2047
- C2075
- C2089
- C2093
- C2099
- C2103
- C2110
- C2113a
- C2113b
- C2113c
- C2116
- C2135
- C2142
- C2159
- C2160
- C2163
- C2170
- C2176
- C2194
- C2207
- C2254
- C2255
- C2256
- C2257
- C2259
- C3002
- C3003
- C3004
- C3005
- C3007
- C3009
- C3014
- C3015
- C3044
- C3047
- C3049
- C3076
- C3077a
- C3077b
- C3084
- C3085
- C3086
- C3087
- C3094
- C3095
- C3156
- C3157
- C3158
- C3177
- C3178
- C4000-C9028
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Accessory Delay Relay
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Air Cleaner Restriction Indicator
- Air Door Actuator / Motor, HVAC
- Air Flow Meter/Sensor
- Air Pressure Limiter Valve, Suspension Control
- Air Temperature Sensor ( Ambient / Intake )
- Alarm System Transponder
- Alternator
- Ambient Temperature Sensor / Switch HVAC
- Automatic Transmission/Transaxle
- Auxiliary Power Outlet
- Backup Lamp
- Barometric Pressure Sensor
- Battery
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Body Control Module
- Brake Fluid Level Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Brake Pedal Assy
- Brake Signal
- Brake Switch (Cruise Control)
- Braking Sensor/Switch
- Cabin Temperature Sensor / Switch
- Camshaft Position Sensor
- Canister Purge Control Valve
- Cargo Lamp
- Center Mounted Brake Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Clutch Switch, Cruise Control
- Clutch Switch, ECM
- Compressor Clutch Coil
- Compressor Clutch Relay
- Compressor/Pump Relay, Suspension Control
- Compressor/Pump, Suspension Control
- Control Assembly, HVAC
- Control Module HVAC
- Coolant Temperature Sensor/Switch (For Computer)
- Courtesy Lamp
- Crankshaft Position Sensor
- DVD Player
- Damping Control Actuator
- Data Link Connector
- Daytime Running Lamp Relay
- Daytime Running Lamp Resistor
- Differential Speed Sensor
- EGR Electronic Vacuum Regulator Solenoid
- EGR Valve Actuator
- Electronic Brake Control Module
- Electronic Noise Suppressor
- Engine Control Module
- Engine Temperature Sensor
- Exhaust Pressure Regulator Vacuum Valve, EGR
- Fan Clutch
- Fog/Driving Lamp
- Front Door Window Motor
- Fuel Heater
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Tank Selector Switch
- Fuel Tank Switching Valve
- Fuel Tank Unit
- Fuse
- Fuse Block
- Glow Plug
- Glow Plug Control Module
- Glow Plug Relay
- Hazard Warning Switch
- Headlamp
- Heated Glass Element
- Horn
- Idle Speed/Throttle Actuator - Electronic
- Ignition Switch
- Inertia Fuel Shutoff Switch
- Injector Driver Module
- Injector Driver Module Relay
- Instrument Panel, Gauges and Warning Indicators
- Intake Air Heater
- Keyless Entry Key-Pad
- Knock Sensor
- Leak Detection Valve, Evaporative System
- License Plate Lamp
- Main Relay (Computer/Fuel System)
- Manifold Pressure/Vacuum Sensor
- Marker Lamp
- Memory Positioning Switch
- Mirrors
- Multiple Junction Connector
- Neutral Safety Switch
- Oil Pressure Sender
- Oil Temperature Sensor For ECM
- Overdrive Switch, M/T
- Parking Assist Control Module
- Parking Assist Distance Sensor
- Parking Assist Switch
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Parking Lamp
- Power Distribution Relay
- Power Door Lock Actuator
- Power Door Lock Switch
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Power Trunk / Liftgate Lock Actuator
- Power Window Switch
- Pressure Feedback Exhaust Sensor, EGR
- Quarter Window Motor
- Radio/Stereo
- Rear Door Window Motor
- Refrigerant Pressure Sensor / Switch, HVAC
- Relay Box
- Remote Control, Audio - Stereo
- Seat Belt Buckle Switch
- Seat Belt Tensioner
- Seat Temperature Control Module
- Seat Temperature Element
- Seat Temperature Switch
- Solar Sensor, HVAC
- Speaker
- Starter Motor
- Starter Relay
- Sunroof / Moonroof Module
- Suspension Control Module
- Suspension Control Pressure Sensor/Switch
- Suspension Mode Switch
- Television / Monitor
- Trailer Connector
- Trailer Lighting Relay
- Transfer Case
- Trip Computer
- Turbocharger
- Turn Signal Lamp
- Turn Signal Relay
- Turn Signal Switch
- Underhood Lamp
- Vacuum Pump HVAC
- Vacuum Solenoid Valve HVAC
- Vanity Lamp
- Video Cassette Player / Recorder
- Wheel Speed Sensor
- Windshield Washer Motor
- Windshield Washer Switch
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Diagrams By Number
- Please Note
- Diagram Set 10
- Diagram Set 12
- Diagram Set 13
- Diagram Set 14
- Diagram Set 20
- Diagram Set 26
- Diagram Set 29
- Diagram Set 30
- Diagram Set 31
- Diagram Set 33
- Diagram Set 34
- Diagram Set 37
- Diagram Set 42
- Diagram Set 44
- Diagram Set 46
- Diagram Set 52
- Diagram Set 54
- Diagram Set 55
- Diagram Set 56
- Diagram Set 59
- Diagram Set 60
- Diagram Set 66
- Diagram Set 71
- Diagram Set 81
- Diagram Set 82
- Diagram Set 85
- Diagram Set 86
- Diagram Set 87
- Diagram Set 89
- Diagram Set 90
- Diagram Set 92
- Diagram Set 93
- Diagram Set 95
- Diagram Set 97
- Diagram Set 100
- Diagram Set 101
- Diagram Set 102
- Diagram Set 110
- Diagram Set 112
- Diagram Set 117
- Diagram Set 119
- Diagram Set 120
- Diagram Set 123
- Diagram Set 124
- Diagram Set 125
- Diagram Set 127
- Diagram Set 130
- Diagram Set 131
- Diagram Set 132
- Diagram Set 140
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Brake Pedal Assy
- Charging System
- Collision Avoidance and Parking Assist Systems
- Cooling System
- Cruise Control
- Entertainment Systems
- Heated Glass Element
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Memory Positioning Systems
- Mirrors
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seats
- Starting System
- Sunroof / Moonroof
- Trailer Connector
- Transfer Case
- Windows
- Wiper and Washer Systems
- Diagrams By Number
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Component Location Index
- Component Location Views
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Connectors
- Connector Location Index
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Grounds
- Ground Location Index
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
- Splices
- Harness
- Harness Location Index
- Harness Overview
- View 151-1
- View 151-2
- View 151-3
- View 151-4
- View 151-5
- View 151-6
- View 151-7
- View 151-8
- View 151-9
- View 151-16
- View 151-17
- View 151-18
- View 151-19
- View 151-20
- View 151-21
- View 151-22
- View 151-23
- View 151-24
- View 151-25
- View 151-27
- View 151-28
- View 151-29
- View 151-30
- View 151-31
- View 151-32
- View 151-33
- View 151-34
- View 151-35
- View 151-36
- View 151-37
- View 151-38
- View 151-39
- View 151-40
- View 151-41
- View 151-42
- View 151-43
- View 151-44
- View 151-46
- View 151-47
- View 151-48
- View 151-49
- View 151-50
- View 151-51
- View 151-52
- View 151-53
- View 151-54
- View 151-55
- View 151-56
- View 151-57
- View 151-58
- View 151-59
- View 151-60
- View 151-61
- View 151-62
- View 151-63
- View 151-64
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alternator
- Antenna, Radio
- Automatic Transmission/Transaxle
- System Specifications
- Case, A/T
- Clutch, A/T
- Extension Housing, A/T
- Fluid Filter - A/T
- Fluid Line/Hose, A/T
- Fluid Pan, A/T
- Fluid Pump, A/T
- Output Shaft, A/T
- Parking Pawl, A/T
- Shift Cable, A/T
- Throttle Position Sensor/Switch, A/T
- Torque Converter
- Transmission Cooler, A/T
- Transmission Mount, A/T
- Transmission Position Sensor/Switch, A/T
- Transmission Speed Sensor, A/T
- Turbine Shaft, A/T
- Axle Shaft Assembly
- Battery
- Body and Frame
- Brakes and Traction Control
- Clutch, M/T
- Collision Avoidance and Parking Assist Systems
- Computers and Control Systems
- Cooling System
- Cruise Control
- Differential Assembly
- System Specifications
- Differential Axle Housing
- Differential Case
- Differential Clutch
- Differential Cover
- Drain Plug, Differential
- Fill Plug, Differential
- Pinion Bearing, Differential
- Pinion Flange, Differential
- Ring Gear, Differential
- Drive/Propeller Shafts, Bearings and Joints
- Emission Control Systems
- Engine
- Exhaust System
- Firing Order
- Flex Plate
- Flywheel
- Fuel Delivery and Air Induction
- General Module
- Glow Plug System
- Heating and Air Conditioning
- Lighting and Horns
- Manual Transmission/Transaxle
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Starting System
- Steering and Suspension
- System Specifications
- Alignment
- Steering
- Suspension
- Wheels and Tires
- Transfer Case
- Video Cassette Player / Recorder
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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