Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Ford Excursion 2WD V8-6.0L DSL TurboFACTORY OEM SERVICE PROCEDURE
Connecting Rod, Engine
Connecting rod length (center to center) 176 mm (6.929 inch)
Connecting rod bearing bore diameter 72.987 - 73.013 mm (2.8735 - 2.8745 inch)
Rod Bearing Cap Torque
Tighten the bolts in the following sequence.
1 Tighten to 45 Nm (33 ft. lbs.).
2 Tighten to 68 Nm (50 ft. lbs.).
Connecting rod bearing bore diameter 72.987 - 73.013 mm (2.8735 - 2.8745 inch)
Rod Bearing Cap Torque
Tighten the bolts in the following sequence.
1 Tighten to 45 Nm (33 ft. lbs.).
2 Tighten to 68 Nm (50 ft. lbs.).
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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