Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford ZX2 StandardFACTORY OEM SERVICE PROCEDURE
General Specifications
GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Steering Wheel Turning Effort | 22 N (5 Lb) |
| Steeling Gear | |
| Type | Rack and Pinion |
| Maximum Steering Gear Lateral Movement | 1.5 mm (0.05 Inch) |
| Tie Rod Articulation Torque | 1.7 N-11.3 N (0.4-2.5 Lb) |
| Steering Pump | |
| Type | CIII |
| Flow Rate @ 74°-80°C (165°-175°F) and Engine Set at Idle | 7.5-9.0 Liters/Minute (2.0-2.4 gpm) |
| Pressure @ 74°-80°C (165°-175°F) and Engine Set at Idle | 60 psi |
| Minimum Flow Rate @ 74°-80°C (165°-175°F)and 5102 kPa (740 psi) | 4.4 Liters/Minute (1.15 gpm) |
| Relief Pressure | 7702-8598 kPa (1117-1247 psi) |
| Lubricants | |
| MERCON® Multi-Purpose ATFXT-2-QDX | MERCON® |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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