Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford ZX2 StandardFACTORY OEM SERVICE PROCEDURE
Section 1640 (Engine): Disassembly: Engine
WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)
| Slide Hammer 307-005 (T59L-100-B) | |
| Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) | |
| Strap Wrench 303-D055 (D85L-6000-A) | |
| Remover, Oil Seal 303-409 (T92C-6700CH) | |
| 3-Jaw Puller 303-D121 |
MATERIAL
| Item | Specification |
|---|---|
| Silicone Gasket Remover ZC-30 | - |
| Motorcraft Metal Surface Prep ZC-31 | - |
CAUTION:
During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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