2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Torque Specifications

TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Air Conditioning Hose Bracket Bolt (Zetec) 20--30 14.7--22 ---
Air Conditioning Hose Clamp Bolt (Zetec) 8--10 --- 71.3--89
Battery Ground Cable 7--10 --- ---
Crossmember Bolts 94--131 69--97 ---
Engine Block Ground Bracket 8--10 --- 71.3--89
Front Wheel Spindle Tie Rod 54--68 40--50 ---
Lower Generator Bolt 20--30 15--22 ---
Lower Power Steering Hose Retaining Bracket Bolt 7.8--10.8 1--- 69.5--96
Lug Nuts 100--135 --- -
Power Steering Fluid Cooler Bracket Bolts (Zetec) 7.8--10.8 --- 69.5--96
Power Steering Pressure Hose Bracket Bolts (Zetec) 8--10 --- 71.3--89
Power Steering Pressure Hose Fitting (Zetec) 27.3--33.9 20--25 ---
Power Steering Pressure Hose to Pump Fitting 57.2--73.2 40--54 ---
Power Steering Pressure Hose to Steering Gear Fitting 28--33 21--25 ---
Power Steering Pressure Hose Bracket Bolts (2.0L) 7.8--10.8 --- 69.5--96
Power Steering Pump Bolts (2.0L) 40--55 30--41 ---
Power Steering Pump Bolts (Zetec) 20--30 14.7--22 ---
Power Steering Pump Pulley Bolts 20--30 15--22 ---
Power Steering Pump Reservoir Bolts 7.8--10.8 --- 70--96
Power Steering Return Hose Retainer Bracket Bolt (2.0L) 7.8--10.8 --- 69.5--96
Power Steering Return Hose to Steering Gear Fitting 27.3--33.9 20--25 ---
RH Splash Shield Bolts 7.8--11 --- 69--98
Steering Column Input Shaft Coupling to Steering Gear Input Shaft Pinch Bolt 40--50 30--36 ---
Steering Column Tube Boot Bolts 2.0--5.9 --- 18--52
Steering Gear Mounting Bracket Nuts 37--57 28--38 ---
Tie Rod End Jam Nut 37--57 25--37 ---
Tie Rod End Nut 34--46 25--33 ---
Upper Generator Bolt 40--55 30--40 ---
Upper Power Steering Hose Bracket Bolts (Zetec) 7.8--10.8 --- 69.5--96
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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