Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Technical Service Bulletins
- Anti-Theft Systems
- Auxiliary Emission Control Systems
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Surge On Acceleration At 1800-2500 Rpm - ZX2 Models (03-8-1)
- Cooling System (Mechanical)
- Engine Control Systems
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 2.0L SPI Or ZETEC - Idle Vibration (99-6-9)
- 2.0L ZETEC - Mil - DTCS P0340, P1380, P1381, Or P1383 In Memory (99-13-8)
- Surge On Acceleration At 1800-2500 Rpm - ZX2 Models (03-8-1)
- 2.0L - Fuel Pressure Relief Valve Discontinued (02-21-2)
- 2.0L ZETEC & F4E-F - Mil With DTC P1744 With No DRIVEABILITY Concerns (01-24-2)
- Entertainment Systems
- Exhaust
- Exterior Body Panels
- Fuel System
- Heated Glass/Defoggers
- HVAC Control Systems
- Infotainment
- Lubrication System
- Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- 2.0L SPI Or ZETEC - Idle Vibration (99-6-9)
- 2.0L ZETEC - Mil - DTCS P0340, P1380, P1381, Or P1383 In Memory (99-13-8)
- Engine Oil Level Indicator Markings - Reports Of Low Oil Level (03-8-3)
- Surge On Acceleration At 1800-2500 Rpm - ZX2 Models (03-8-1)
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Mirrors
- System
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 2.0L SPI Or ZETEC - Idle Vibration (99-6-9)
- 2.0L ZETEC - Mil - DTCS P0340, P1380, P1381, Or P1383 In Memory (99-13-8)
- Surge On Acceleration At 1800-2500 Rpm - ZX2 Models (03-8-1)
- 2.0L - Fuel Pressure Relief Valve Discontinued (02-21-2)
- 2.0L ZETEC & F4E-F - Mil With DTC P1744 With No DRIVEABILITY Concerns (01-24-2)
- Transmission Control Systems
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.