WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool(s)

Fig 1: Identifying Special Tool(s)

Courtesy of FORD MOTOR CO.

MATERIAL SPECIFICATION

Item	Specification
Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft XG-3) or equivalent	ESE-M1C171-A

CAUTION: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

With the vehicle in neutral, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Disconnect the battery ground cable. For additional information, refer to BATTERY DISCONNECT .
Partially drain the cooling system.
Remove the wiper motor and pivot assembly. For additional information, refer to WINDSHIELD WIPER .
Remove the engine air cleaner outlet tube. For additional information, refer to AIR CLEANER ASSEMBLY .
Remove the parts in the order indicated in the following illustrations.

Fig 2: Upper Intake Manifold Removal Sequence (Items 1-17)
Courtesy of FORD MOTOR CO.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.

• Brakes feel soft, pull hard to one side, or make grinding noises.

• The engine overheats, stalls repeatedly, or misfires under load.

• You are missing required tools, torque specs, or safe lifting equipment.

• You are not confident in the next step or safety outcome.

Safety Warning

Upper Intake Manifold: Notes

Use the Manual With the Right Hardware

When to See a Mechanic

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