2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

In-Vehicle Repair: Valves: Removal

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Lay the cylinder head down on a clean support on the workbench.
  1. Remove the cylinder head.
    2. NOTE: Insert wooden wedges in the combustion chamber recesses in the cylinder head so that the valves are held in place for removal.
  2. Remove the valve.
    1. Compress the valve spring.
    2. Remove the valve collets.
      Fig 1: Removing Valve
      G01615590Courtesy of FORD MOTOR CO.
    3. NOTE: Keep all parts in order.
  3. Remove the valve springs.
  4. Remove the valve stem oil seal.
    1. Insert the special tool.
    2. Turn the special tool clockwise and pull it out.
      Fig 2: Removing Valve Stem Oil Seal
      G01615591Courtesy of FORD MOTOR CO.
  5. Repeat the removal steps for the remaining valves.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.