2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Timing Drive Components: Removal

WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur.
    WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the engine front cover. For additional information, refer to ENGINE FRONT COVERΒ .
  3. Remove the crankshaft sensor ring from the crankshaft.
    Fig 1: View Of Crankshaft Sensor Ring At Crankshaft
    G04583449Courtesy of FORD MOTOR CO.
  4. Disconnect the 8 ignition coil electrical connectors.
    Fig 2: Disconnecting Eight Ignition Coil Electrical Connectors
    G04583450Courtesy of FORD MOTOR CO.
  5. Remove the bolts and the 8 ignition coils.
    Fig 3: Removing Ignition Coils Bolts
    G04583451Courtesy of FORD MOTOR CO.
  6. NOTE: Use compressed air to remove any foreign material from the spark plug wells before removing the spark plugs.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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