Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Ground Circuits
- Turn ignition off. Locate Powertrain Control Module (PCM). See POWERTRAIN CONTROL MODULE LOCATIONΒ table. Using a DVOM, check continuity between ground and PCM connector terminals. See IDENTIFYING PCM GROUND TERMINALSΒ table. See Figure or Figure
. If continuity does not exist, repair open ground circuit as necessary. If continuity exists, go to next step.POWERTRAIN CONTROL MODULE LOCATION
Application Location Blackwood, Expedition, Explorer, Explorer Sport, Explorer Sport Trac, F150 Pickup, Mountaineer & Navigator Right Rear Of Engine Compartment, Mounted On Cowl Continental, Escape, Ranger & Town Car Center Of Engine Compartment, Mounted On Cowl Cougar, LS, Sable, Taurus, Thunderbird & Windstar Right Rear Of Engine Compartment, Mounted On Cowl Crown Victoria & Grand Marquis Behind Left Kick Panel, Near Instrument Panel Econoline Left Rear Of Engine Compartment, Near Brake Master Cylinder Escort Center Of Instrument Panel, Below Center Console Excursion & F250-550 Behind Left Side Of Instrument Panel, Near Brake Pedal Focus & Mustang Behind Right Kick Panel IDENTIFYING PCM GROUND TERMINALSApplication PCM Ground Terminal No. Blackwood 3, 25, 51, 76 & 103 Continental, Crown Victoria, F150 Pickup (Lightning 5.4L SC), Grand Marquis, Mustang (4.6L) & Town Car 3, 51, 77 & 103 Cougar 24, 25, 51, 77 & 103 Econoline 4.2L 24, 51, 76, 77 & 103 4.6L & 5.4L Gas 3, 24, 51, 76, 77 & 103 5.4L NGV 3, 24, 25, 51, 77 & 103 6.8L 3, 23, 24, 51, 76, 77 & 103 Escape 24, 25, 51, 76, 77 & 103 Escort & Focus (2.0L) 24, 51, 77 & 103 Excursion & F250-F550 (5.4L & 6.8L) 3, 23, 24, 51, 76, 77 & 103 Expedition & Navigator (4.6L & 5.4L Gas), F150 Pickup (4.6L & 5.4L, & 5.4L NGV), & Mustang (3.8L) 3, 51, 76 & 103 Explorer Sport, Explorer Sport Trac & F150 Pickup (4.2L) 24, 51, 76, 77 & 103 Explorer, LS, Mountaineer & Thunderbird A24, A25, A26, A27 & A43 Ranger, Sable, Taurus & Windstar 24, 25, 51, 76, 77 & 103 - Touch DVOM negative lead to a good ground. With vehicle running, use DVOM positive lead to backprobe each ground terminal. DVOM should indicate less than one volt. If reading is more than one volt, check for open, corrosion or loose connection on ground circuit.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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