2002 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Cooling System Capacities

COOLING SYSTEM CAPACITIES

Application Qts. (L)
Blackwood 18.9 (17.9)
Econoline
4.2L
W/Aux Rear Heater 25.4 (24.0)
All Others 23.3 (22.0)
4.6L
W/Aux Rear Heater 27.2 (25.7)
All Others 25.0 (23.6)
5.4L
W/Aux Rear Heater 31.0 (29.3)
All Others 29.0 (27.4)
6.8L
W/Aux Rear Heater 32.8 (31.0)
All Others 30.6 (28.9)
7.3L Diesel
W/Aux Rear Heater 32.6 (30.9)
All Others 30.0 (28.5)
Escape
2.0L 7.0 (6.6)
3.0L 4V 10.5 (10.0)
Excursion
5.4L 26.4 (25.0)
6.8L 28.5 (27.0)
7.3L Diesel 32.75 (31.0)
Expedition & Navigator
4.6L
W/One-Row Radiator 21.7 (20.5)
W/2-Row Radiator 23.0 (21.8)
W/One-Row Radiator & Aux Rear Heater 22.9 (21.7)
W/2-Row Radiator & Aux Rear Heater 24.8 (23.5)
5.4L
W/One-Row Radiator 23.9 (22.6)
W/2-Row Radiator 25.5 (24.1)
W/One-Row Radiator & Aux Rear Heater 26.3 (24.9)
W/2-Row Radiator & Aux Rear Heater 27.9 (26.4)
Explorer Sport & Explorer Sport Trac 14.0 (13.2)
Explorer & Mountaineer
4.0L SOHC
W/Aux Rear Heater 18.2 (17.2)
All Others 16.3 (15.4)
4.6L
W/Aux Rear Heater 20.1 (19.0)
All Others 18.6 (17.6)
F150 Pickup
4.2L
With One-Row Radiator 21.0 (19.9)
With 2-Row Radiator 21.6 (20.4)
4.6L
With One-Row Radiator 20.6 (19.5)
With 2-Row Radiator 23.1 (21.9)
5.4L
With One-Row Radiator 23.9 (22.6)
With 2-Row Radiator 25.5 (24.1)
Supercharger Cooler 4.2 (4.0)
F250-550 Pickup
5.4L 26.4 (25.0)
6.8L 28.5 (27.0)
7.3L Diesel 32.75 (31.0)
Ranger
2.3L
Automatic Transmission 10.2 (9.7)
Manual Transmission 10.5 (9.9)
3.0L
Automatic Transmission 14.8 (14.1)
Manual Transmission 15.1 (14.3)
4.0L
Automatic Transmission 13.2 (12.5)
Manual Transmission 13.7 (13.0)
Villager 11.2 (10.6)
Windstar 16.0 (15.1)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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