Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford Focus SVTFACTORY OEM SERVICE PROCEDURE
Blower Switch Resistor
WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
The blower motor resistor has the following features:
- The assembly is located on the passenger side of the vehicle on the evaporator housing.
- Three resistance elements are mounted on the resistor board to provide four blower motor speeds.
- Depending on the blower switch position, series resistance is added or bypassed in the blower motor circuit to decrease or increase blower motor speed.
- An overheating protective device (thermal limiter) will open the resistor coil circuit when the temperature reaches 121Β°C (250Β°F) interrupting the blower motor operation in all speeds except HI.
- The thermal limiter cannot be reset and is not serviceable.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
