Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2002 Ford Focus S2FACTORY OEM SERVICE PROCEDURE

Pump Assembly: Disassembly

Remove the top portion of the pump.

Fig 1: Removing Top Portion Of Pump
Courtesy of FORD MOTOR CO.
Inspect the lower portion of the pump and gear pocket for nicks, scratches, gouges or wear.

Fig 2: Inspecting Lower Portion Of Pump And Gear Pocket For Nicks
Courtesy of FORD MOTOR CO.
Remove the pump seal.

Fig 3: Removing Pump Seal
Courtesy of FORD MOTOR CO.
Inspect the upper portion of the pump for nicks, scratches or gouges.

Fig 4: Inspecting Upper Portion Of Pump For Nicks
Courtesy of FORD MOTOR CO.
Inspect the pump gears of nicks, scratches or gouges.

Fig 5: Inspecting Pump Gears Of Nicks, Scratches Or Gouges
Courtesy of FORD MOTOR CO.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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