2002 Ford Focus S2FACTORY OEM SERVICE PROCEDURE

Direct Clutch: Assembly

  1. Soak the internal spline clutch plates in clean automatic transmission fluid for 15 minutes before assembly.
  2. Inspect the direct clutch piston bore surfaces for nicks or scratches. Install a new direct clutch piston if necessary.
  3. Lubricate and install the direct clutch piston.
    Fig 1: Installing Direct Clutch Piston
    G03433396Courtesy of FORD MOTOR CO.
  4. Install the direct clutch return spring.
    Fig 2: Installing Direct Clutch Return Spring
    G03433397Courtesy of FORD MOTOR CO.
  5. Install the direct clutch balance piston.
    Fig 3: Installing Direct Clutch Balance Piston
    G03433398Courtesy of FORD MOTOR CO.
  6. Using the special tool, install the selective snap ring.
    Fig 4: Installing Selective Snap Ring
    G03433399Courtesy of FORD MOTOR CO.
  7. Install the direct clutch pressure, friction and steel plates.
    1. Install the plates.
    2. Install the retaining ring.
      • Check the clearance. For additional information, refer to SPECIFICATIONS .
        Fig 5: Installing Direct Clutch Pressure, Friction And Steel Plates
        G03433400Courtesy of FORD MOTOR CO.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.