2002 Ford Expedition 5.4 L, RWDFACTORY OEM SERVICE PROCEDURE

External Pages

's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle. Different variant/trim Section 1 (Axle Shafts) Section 2 (Front Suspension - 4WD Torsion Bar) Section 3 (Vehicle Dynamic - 4-Wheel) Section 4 (Automatic Transmission - 4R70W) Section 5 (Transfer Case - General Information) Section 6 (Transfer Case - Automatic Shift) Different car Section 1 (Wiring Diagrams) Section 2 (Computer Relearn Procedures) Section 3 (Power Windows) Section 4 (System Wiring Diagrams - F150) Section 5 (System Wiring Diagrams) Section 6 (System Wiring Diagrams - F150) Section 7 (System Wiring Diagrams) Section 8 (Automatic A/C-Heater Systems) Section 9 (Manual HVAC Systems - F150) Section 10 (Disc Brakes & Drum Brakes) Section 11 (Disc Brakes) Section 12 (Manual A/C-Heater Systems) Section 13 (Manual A/C-Heater Systems) Section 14 (Cooling System Specifications & Drive Belt Routing) Section 15 (Manual A/C-Heater Systems) Section 16 (Automatic A/C-Heater Systems) Section 17 (Disc Brakes & Drum Brakes) Section 18 (Starting System - F150 Pickups) Section 19 (Generators & Regulators) Section 20 (Starters) Section 21 (Charging System - Generators & Regulators - Single Generator) Section 22 (Charging System - Generators & Regulators - Dual Generators) Section 23 (Starting System - Starters - Diesel) Section 24 (Starting System - Starters - Except Diesel) Section 25 (Starting System - Excursion & F250-F550 Super Duty) Section 26 (Engine Controls - Basic Diagnostic Procedures) Section 27 (Engine Controls - Self-Diagnostics - EEC-V - Diesel 7.3L (99F E Series & 99F F450/550)) Section 28 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Diesel) Section 29 (Engine Control System & Engine Component Tests - EEC-V - Diesel 7.3L (99F E Series & 99F F450/550)) Section 30 (Diagnosis) Section 31 (Automatic Transmission - Diagnosis - 4R70W) Section 32 (Engine Controls - Self-Diagnostics) Section 33 (Engine Controls - Basic Diagnostic Procedures - Trucks - Diesel) Section 34 (Engine Controls - Self-Diagnostics) Section 35 (Engine Controls - Self-Diagnostics - 2.2L) Section 36 (Engine Removal, Overhaul & Installation -- ECONOLINE, Excursion & F250-F550 Super Duty - Diesel 7.3L (99F E Series & 99F F450/550)) Section 37 (Engine Controls - Removal, Overhaul & Installation) Section 38 (Engine Removal, Overhaul & Installation - Crown Victoria - NGV) Section 39 (Engine Controls - Removal, Overhaul & Installation -- ECONOLINE, Excursion & F250-F550 Super Duty - Gasoline) Section 40 (Engine Removal, Overhaul & Installation - F150 Pickup - Bi-Fuel) Section 41 (Removal, Overhaul & Installation) Section 42 (Engine Self-Diagnostics - EEC-V - Bi-Fuel) Section 43 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Bi-Fuel) Section 44 (Engine Controls - Theory & Operation - Bi-Fuel) Section 45 (Engine Removal, Overhaul & Installation - F150 Pickup - NGV) Section 46 (Engine Controls - Self-Diagnostics - 3.0L) Section 47 (Engine Controls - System & Component Tests - EEC-V - Bi-Fuel) Section 48 (Engine Controls - System & Component Tests - EEC-V - NGV) Section 49 (Engine Controls - Theory & Operation) Section 50 (Engine Controls - Self-Diagnostics) Section 51 (Engine Controls - Trouble Shooting - No Codes) Section 52 (Engine Controls - System & Component Testing) Section 53 (Engine Controls - Sensor Operating Range Charts) Section 54 (Engine Controls - Removal, Overhaul & Installation - ECONOLINE - NGV) Section 55 (Engine Controls - Removal, Overhaul & Installation - SATURN ""L"" Series) Section 56 (Engine Controls - Removal, Overhaul & Installation) Section 57 (Air Bag Restraint Systems) Section 58 (Supplemental Inflatable Restraint System - F150 Pickup) Section 59 (Air Bag Restraint Systems) Section 60 (Supplemental Inflatable Restraint System -- Excursion & F250-550 Super Duty) Section 61 (Air Bag Restraint Systems) Section 62 (System Wiring Diagrams) Section 63 (System Wiring Diagrams) Section 64 (System Wiring Diagrams) Section 65 (System Wiring Diagrams) Section 66 (System Wiring Diagrams) Section 67 (System Wiring Diagrams) Section 68 (Engine Controls - Service & Adjustment Specifications) Section 69 (Heater Systems - F150) Section 70 (Engine Controls - Trouble Shooting - No Codes - CNG, Flex-Fuel & Gasoline) Section 71 (Engine Controls - System & Component Tests - Gasoline) Section 72 (Adjustable Pedals Assembly Systems - BLACKWOOD & F150 Pickup) Section 73 (Engine Controls - Basic Diagnostic Procedures) Section 74 (Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline) Section 75 (Anti-Theft Systems - Passive - BLACKWOOD & F150 Pickup) Section 76 (Cruise Control Systems - F150 Pickup) Section 77 (Engine Introduction) Section 78 (Engine Introduction) Section 79 (AUTOLAMP Systems - BLACKWOOD & F150 Pickup) Section 80 (Instrument Panel - Analog - F150 Pickup - Gasoline) Section 81 (ENGINE CONTROLS - SELF-DIAGNOSTICS - 7.3L (995, 996 F650/750, 99F E Series & 99F F450/550) DIESEL) Section 82 (Instrument Panel - Analog - BLACKWOOD) Section 83 (Instrument Panel - Analog - F150 Pickup (CNG)) Section 84 (Instrument Panel - Analog - F150 Pickup - Bi-Fuel) Section 85 (Power Mirrors) Section 86 (Engine Controls - Trouble Shooting - No Codes - 7.3L Diesel) Section 87 (Engine Controls - System & Component Testing - 7.3L Diesel) Section 88 (Power Seats - BLACKWOOD) Section 89 (Engine Controls - Basic Diagnostic Procedures - Except Diesel) Section 90 (Power Window System - F150 Pickup) Section 91 (Engine Control System - Adjustments) Section 92 (Power Windows - BLACKWOOD) Section 93 (Engine Controls - Self-Diagnostics - Bi-Fuel - Gasoline/LPG) Section 94 (STEERING COLUMN SWITCHES - F150 Pickup) Section 95 (Drive Shafts) Section 96 (Steering Column Switches) Section 97 (Engine Controls - Trouble Shooting - No Codes - Bi-Fuel - Gasoline/LPG) Section 98 (Wiper System & Washer System - F150 Pickup) Section 99 (Engine Controls - System & Component Testing - Bi-Fuel - Gasoline/LPG) Section 100 (Wiper/Washer Systems) Section 101 (Engine Controls - Theory & Operation - Bi-Fuel - Gasoline/LPG) Section 102 (Power Door Locks System & Remote Keyless Entry System - F150 Pickup) Section 103 (Power Door Locks & Remote Keyless Entry Systems) Section 104 (Module Communications Network - F150 Pickup) Section 105 (Module Communications Network) Section 106 (Parking Aid Systems) Section 107 (System Wiring Diagrams) Section 108 (System Wiring Diagrams) Section 109 (System Wiring Diagrams - E350 Super Duty) Section 110 (System Wiring Diagrams - E150) Section 111 (System Wiring Diagrams - E250) Section 112 (System Wiring Diagrams - E350 Super Duty) Section 113 (System Wiring Diagrams) Section 114 (System Wiring Diagrams) Section 115 (System Wiring Diagrams) Section 116 (System Wiring Diagrams - F150) Section 117 (System Wiring Diagrams - F250 Super Duty) Section 118 (System Wiring Diagrams - F350 Super Duty) Section 119 (System Wiring Diagrams) Section 120 (System Wiring Diagrams - E350 Super Duty) Section 121 (System Wiring Diagrams) Section 122 (System Wiring Diagrams) Section 123 (System Wiring Diagrams) Section 124 (System Wiring Diagrams - F350 Super Duty) Section 125 (System Wiring Diagrams) Section 126 (Cruise Control Systems) Section 127 (System Wiring Diagrams) Section 128 (System Wiring Diagrams) Section 129 (System Wiring Diagrams) Section 130 (System Wiring Diagrams) Section 131 (System Wiring Diagrams) Section 132 (System Wiring Diagrams) Section 133 (System Wiring Diagrams) Section 134 (System Wiring Diagrams) Section 135

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.