Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford Excursion 6.8 S, 4WDFACTORY OEM SERVICE PROCEDURE
Engine Introduction - Trucks: Notes
2002 MODEL COVERAGE
| MODEL | ENGINE | ENGINE ID (1) | FUEL SYSTEM | IGNITION SYSTEM | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Blackwood | 5.4L 4V | R | SFI | DIS | ||||||||||||||
| Cab & Chassis | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 6.8L | S | SFI | DIS | ||||||||||||||
| ..... | 6.8L | Z | SFI (2) | DIS | ||||||||||||||
| ..... | 7.3L | F | Turbo Diesel | N/A | ||||||||||||||
| Cutaway | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 5.4L | M | SFI (3) | DIS | ||||||||||||||
| ..... | 6.8L | S | SFI | DIS | ||||||||||||||
| ..... | 7.3L | F | Turbo Diesel | N/A | ||||||||||||||
| Econoline | 4.2L | 2 | SFI | DIS | ||||||||||||||
| ..... | 4.6L | W | SFI | DIS | ||||||||||||||
| ..... | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 5.4L | M | SFI (3) | DIS | ||||||||||||||
| ..... | 6.8L | S | SFI | DIS | ||||||||||||||
| ..... | 7.3L | F | Turbo Diesel | N/A | ||||||||||||||
| Escape | 2.0L | B | SFI | DIS | ||||||||||||||
| ..... | 3.0L | 1 | SFI | DIS | ||||||||||||||
| Excursion | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 6.8L | S | SFI | DIS | ||||||||||||||
| ..... | 7.3L | F | Turbo Diesel | N/A | ||||||||||||||
| Expedition | 4.6L | W | SFI | DIS | ||||||||||||||
| ..... | 5.4L | L | SFI | DIS | ||||||||||||||
| Explorer | 4.0L SOHC | E | SFI | DIS | ||||||||||||||
| ..... | 4.0L SOHC | K | SFI (4) | DIS | ||||||||||||||
| ..... | 4.6L | W | SFI | DIS | ||||||||||||||
| Explorer Sport & Explorer Sport Trac | 4.0L SOHC | E | SFI | DIS | ||||||||||||||
| ..... | 4.0L SOHC | K | SFI (4) | DIS | ||||||||||||||
| F150 | 4.2L | 2 | SFI | DIS | ||||||||||||||
| ..... | 4.6L | W | SFI | DIS | ||||||||||||||
| ..... | 5.4L (Supercharged) | 3 | SFI | DIS | ||||||||||||||
| ..... | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 5.4L | M | SFI (3) | DIS | ||||||||||||||
| ..... | 5.4L | Z | SFI (5) | DIS | ||||||||||||||
| F250-550 Pickup | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 6.8L | S | SFI | DIS | ||||||||||||||
| ..... | 7.3L | F | Turbo Diesel | N/A | ||||||||||||||
| Mountaineer | 4.0L | E | SFI | DIS | ||||||||||||||
| ..... | 4.6L | W | SFI | DIS | ||||||||||||||
| Navigator | 5.4L 4V | R | SFI | DIS | ||||||||||||||
| Ranger | 2.3L | D | SFI | DIS | ||||||||||||||
| ..... | 3.0L | U | SFI | Distributor | ||||||||||||||
| ..... | 4.0L SOHC | E | SFI | DIS | ||||||||||||||
| ..... | (6) | 1 | N/A | N/A | ||||||||||||||
| ..... | (7) | 7 | N/A | N/A | ||||||||||||||
| RV Cutaway | 5.4L | L | SFI | DIS | ||||||||||||||
| ..... | 6.8L | S | SFI | DIS | ||||||||||||||
| ..... | 7.3L | F | Turbo Diesel | N/A | ||||||||||||||
| Villager | 3.3L | T | SFI | Distributor | ||||||||||||||
| Windstar | 3.8L | 4 | SFI | DIS | ||||||||||||||
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Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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