2002 Ford Excursion 4WD V10-6.8LFACTORY OEM SERVICE PROCEDURE

Torque Specifications

A/C condenser bracket bolts 7.6-10.4 Nm 68-92 Lb-In
A/C condenser lower line fitting 8 Nm 71 Lb-In
A/C condenser upper line fitting 8 Nm 71 Lb-In
A/C cycling switch 3 Nm 27 Lb-In
A/C compressor bolts 20-30 Nm 15-22 Lb-Ft
Compressor clutch hub bolt 11-14 Nm 98-123 Lb-In
Manifold tube bolt 20 Nm 15 Lb-Ft
Pressure cutoff switch 10 Nm 89 Lb-In
Suction accumulator bracket bolt 10 Nm 89 Lb-In
Suction accumulator fitting 44-53 Nm 33-39 Lb-Ft
Manifold tube fitting 25.5-34.5 Nm 19-25 Lb-Ft
Compressor mounting bracket 40-55 Nm 30-41 Lb-In
Idler pulley hub 47-63 Nm 36-47 Lb-In
Idler pulley 40-55 Nm 30-41 Lb-In
Evaporator housing screws 2-3 Nm 18-26 Lb-In
Evaporator mounting screws 9-12 Nm 80-106 Lb-In
Vapor management valve bracket 6-8 Nm 54-70 Lb-In
Map sensor bracket 6-8 Nm 54-70 Lb-In
Inter cooler clamp 4 Nm 35 Lb-In
Manifold and tube assembly to accumulator 8 Nm 71 Lb-In
Pressure relief valve 5-14.5 Nm 45-128 Lb-In
Condenser mounting bracket 7.6-10.4 Nm 66-92 Lb-In
Hood latch 10.2-13.8 Nm 8-10 Lb-In
Evaporator core outlet fitting 49 Nm 36 Lb-Ft
Front auxiliary A/C line fittings 8 Nm 71 Lb-In
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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