Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Ford Excursion 2WD V10-6.8LFACTORY OEM SERVICE PROCEDURE
Heating and Air Conditioning: Labor Times
| Standard Hours | Manufacturer Warranty Hours | Skill Level | Notes | |
| Flush | ||||
| Flush (Complete) | 1.3 | 0.0 | B | To Be Used In Conjunction With Component Replacement Which Could Contaminate System. Many Vehicles Are Now Using R134 Refrigerant In The AC System. Extra Care Must Be Observed When Servicing This Type Of System. R12 Refrigerant MUST NOT Be Used. See Manufacturers Service Manual For Specific Repair Procedures. With Any Operation Requiring A Refrigerant Line Disconnect, Add AC Service, I.E. Evacuate, Recharge And Test For Leaks. Add For Refrigerant Cost. |
| Evacuate/Recharge | ||||
| Evacuate & Recharge | 1.4 | 0.0 | B | Does Not Include: Evacuate & Recharge System. Many Vehicles Are Now Using R134 Refrigerant In The AC System. Extra Care Must Be Observed When Servicing This Type Of System. R12 Refrigerant MUST NOT Be Used. See Manufacturers Service Manual For Specific Repair Procedures. With Any Operation Requiring A Refrigerant Line Disconnect, Add AC Service, I.E. Evacuate, Recharge And Test For Leaks. Add For Refrigerant Cost. |
| Partial Refrigerant Charge | 0.6 | 0.0 | B | Does Not Include: Evacuate & Recharge System. Many Vehicles Are Now Using R134 Refrigerant In The AC System. Extra Care Must Be Observed When Servicing This Type Of System. R12 Refrigerant MUST NOT Be Used. See Manufacturers Service Manual For Specific Repair Procedures. With Any Operation Requiring A Refrigerant Line Disconnect, Add AC Service, I.E. Evacuate, Recharge And Test For Leaks. Add For Refrigerant Cost. |
| Recover | ||||
| Refrigerant Recover | 0.4 | 0.0 | B | Many Vehicles Are Now Using R134 Refrigerant In The AC System. Extra Care Must Be Observed When Servicing This Type Of System. R12 Refrigerant MUST NOT Be Used. See Manufacturers Service Manual For Specific Repair Procedures. With Any Operation Requiring A Refrigerant Line Disconnect, Add AC Service, I.E. Evacuate, Recharge And Test For Leaks. Add For Refrigerant Cost. |
| Diagnose/Test | ||||
| System, Diagnosis | 1.0 | 0.0 | B | Includes: Partial Charge, Pressure and Leak Diagnosis. |
| NOTE | ||||
| Pin Point Test, Add | 0.5 | 0.3 | B | |
| Pinpoint, Test | 0.5 | 0.3 | B |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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