2001 Ford Windstar BaseFACTORY OEM SERVICE PROCEDURE

Removal (3.8L)

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  1. Rotate crankshaft until No. 1 cylinder is at TDC of compression stroke. Disconnect negative battery cable. Remove the EGR valve to exhaust manifold tube.
  2. Note position of CMP sensor electrical connector. Remove CMP sensor. See REMOVAL & INSTALLATION (3.8L)Β  under CAMSHAFT POSITION SENSOR (CMP).
  3. NOTE: Oil pump driveshaft might come out with the camshaft synchronizer. If so, retrieve the oil pump driveshaft before proceeding.
  4. Remove the camshaft synchronizer bolt. Remove camshaft synchronizer from engine block.
CAUTION: DO NOTΒ  rotate crankshaft while synchronizer is removed from engine.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.