2000 Ford ZX2 StandardFACTORY OEM SERVICE PROCEDURE

Valve Seals: Installation

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the valve stem seal installation sleeve.
    Fig 1: Installing Valve Stem Seal Installation Sleeve
    G01611436Courtesy of FORD MOTOR CO.
  2. Using the special tool, install the valve stem oil seals.
    Fig 2: Installing Valve Stem Oil Seals
    G01611437Courtesy of FORD MOTOR CO.
  3. NOTE: Check the seating of the valve collects.
  4. Using the special tools, install the valve springs.
    • Insert the valve springs and the valve spring retainers.
    • Compress the valve springs and install the valve collects using some grease and a small screwdriver.
      Fig 3: Installing Valve Springs
      G01611438Courtesy of FORD MOTOR CO.
  5. NOTE: Do not tighten the spark plug at this time.
  6. Disconnect the compressed air supply and screw in the spark plug.
  7. Repeat the appropriate steps for all the other cylinders.
  8. Coat the valve tappets with clean engine oil and insert them.
  9. Tighten the spark plugs. .
  10. Install the camshafts. For additional information, refer to CAMSHAFTSΒ .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.