2000 Ford ZX2 StandardFACTORY OEM SERVICE PROCEDURE

Engine Front Cover: Removal

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Remove the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  3. Release wiring harness.
    1. Remove the nuts retaining the wiring harness.
    2. Release the wiring harness from the front cover studs and position aside.
      Fig 1: Releasing Wiring Harness
      G01611339Courtesy of FORD MOTOR CO.
  4. NOTE: If the crankshaft position (CKP) sensor is damaged during engine front cover removal a new CKP sensor must be installed. Refer to the manufacturer instructions for sensor installation.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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