Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2000 Ford ZX2 StandardFACTORY OEM SERVICE PROCEDURE
Front Disc Brake: Installation
WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
- Clean any rust or foreign material from brake disc and wheel hub.
- Use brake parts cleaner to clean the front brake disc and hub surfaces.
- Apply a thin coat of anti-seize lubricant to the hub flange.
- Install the brake disc.
- Install a new brake disc screw.
- Tighten to 12 N.m (9 lb-ft).
- Position the brake caliper and brake caliper anchor plate assembly and install 2 new bolts.
- Tighten to 100 N.m (74 lb-ft).
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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