2000 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Axle Assembly: Disassembly

WARNING: This page is about a different car, the 2005 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the rear axle assembly. For additional information, refer to AXLE ASSEMBLY  in this article .
  3. Drain the axle.
    Fig 1: Exploded View Of Rear Axle Assembly
    G03995367Courtesy of FORD MOTOR CO.
    4. CAUTION: The machined surfaces on the differential housing and the differential housing cover must be clean and free of oil before applying the new Silicone Gasket and Sealant. Cover the inside of the axle before cleaning the machined surface to prevent contamination.
  4. Remove the differential housing cover.
  5. Mount the differential assembly in the special tool.
    Fig 2: Identifying Differential Assembly & Special Tool
    G03995368Courtesy of FORD MOTOR CO.
  6. Install a Nm (lb-in) torque wrench on the differential drive pinion nut and record the torque necessary to maintain rotation of the differential pinion gear through several revolutions.
    Fig 3: Checking Differential Pinion Bearing Preload
    G03995201Courtesy of FORD MOTOR CO.
  7. Index-mark the rear axle pinion flange to the differential pinion stem.
    Fig 4: Marking Index-Mark On Rear Axle Pinion Flange To Differential Pinion Stem
    G03995203Courtesy of FORD MOTOR CO.
    8. CAUTION: After removing the differential drive pinion nut, discard it. Use a new differential drive pinion nut for installation.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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