2000 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Section 1677 (Starting System): Specifications

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
GENERAL SPECIFICATIONS

Item Specification
Normal engine cranking speed 200-250 rpm
Starting circuit maximum voltage drop (engine at normal operating temperature) 0.5 volt
Starter motor maximum load current draw 800 amps
Starter motor no-load current draw 60-80 amps
Starter motor normal load current draw 130-190 amps
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Ground wire nut - 2.5L 18 - 159
Ground wire nut - 3.0L 18 - 159
Starter motor bolt and stud bolt (2.5L) 25 18 -
Starter motor bolts (3.5L) 27 20 -
Starter motor solenoid battery cable nut 12 - 106
Starter motor solenoid wire nut 5 - 44
Starter motor stud bolts (3.0L) 27 20 -
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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