2000 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE

Torque Specifications

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Cowl wiring harness bolts - 6.0L diesel 2 - 18
EGR cooler bolts - 6.0L diesel 13 10 -
EGR cooler stud - 6.0L diesel 13 10 -
EGR valve bolts - 6.0L diesel 13 10 -
EGR valve bolts - 4.6La - - -
Exhaust manifold-to-EGR system module tube nuts - 4.6L 40 30 -
Ground wire bolt - 6.0L diesel 8 - 71
Intake adapter bolts - 6.0L diesel 13 10 -
Manifold absolute pressure (MAP) sensor bolt - 6.0L diesel 5 - 44
Secondary fuel filter bolts 24 18 -
Secondary fuel filter cover 14 10 -
Secondary fuel filter line fitting nut - 6.0L diesel 26 19 -
Turbocharger outlet pipe clamp - 6.0L diesel 12 9 -

a Refer to the procedure.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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