Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2000 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Power Door Lock/Unlock Relay
- Remove and disconnect power door lock/unlock relay located behind passenger kick panel. Measure resistance between power door lock/unlock relay terminal No. 5 and terminals No. 2, 4, 7 and 9. See Fig 1 . All resistances should be 150-185 ohms. If resistances are not as specified, replace power door lock/unlock relay.
- Measure resistance between power door lock/unlock relay terminal No. 6 and terminals No. 3, 8 and 12. See Fig 1 . All resistances should be less than 5 ohms. If all resistances are as specified, go to next step. If resistances are not as specified, replace power door lock/unlock relay.
- Apply battery voltage to relay terminal No. 5 and ground to relay terminal No. 1. Measure voltage between ground and relay terminal No. 7. See Fig 1 . Apply battery voltage to relay terminal No. 5 and ground to relay terminal No. 2. Measure voltage between ground and relay terminal No. 6.
- Apply battery voltage to relay terminal No. 5 and ground to relay terminal No. 3. Measure voltage between ground and relay terminal No. 4. See Fig 1 . Apply battery voltage to relay terminal No. 5 and ground to relay terminal No. 8. Measure voltage between ground and relay terminal No. 9.
- Voltage in all tests should be more than 10 volts. If voltage is not as specified, replace power door lock/unlock relay. If all voltages are as specified, relay is functioning properly.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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