Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Air Conditioning: Notes
The main A/C refrigerant system is a clutch cycling orifice tube type and the auxiliary A/C refrigerant system is a thermostatic expansion valve system. The system components are:
- A/C compressor (19703).
- A/C condenser core (19712).
- A/C evaporator core (part of 19850 assembly).
- suction accumulator (19C836).
- connecting refrigerant lines.
The refrigeration system operation is controlled by the:
- evaporator core orifice tube (19D990).
- A/C cycling switch (19E561).
- A/C pressure transducer (19D594).
- thermostatic expansion valve (19849).
The refrigerant system incorporates an A/C compressor controlled by the powertrain control module (PCM) through an A/C clutch relay.
The A/C cycling switch senses evaporator core pressure to control A/C compressor operation.
An evaporator core orifice tube is installed in the condenser to evaporator line (19835) to meter the liquid refrigerant into the evaporator core.
The A/C compressor clutch will only be engaged by the PCM if all of the following conditions are met:
- The climate control assembly is set to a mode which provides an A/C request to the PCM.
- The A/C cycling switch is not open due to a low than acceptable pressure on the low pressure side of the refrigerant system.
- The A/C pressure transducer is reading an acceptable pressure in the high side of the refrigerant system.
- The A/C compressor relay is switched to the closed position by the PCM.
- The engine coolant temperature is not excessively high.
- The PCM has not detected a wide open throttle (WOT) condition.
An A/C compressor pressure relief valve is installed in the compressor manifold and tube assembly (19D734) to protect the refrigerant system against excessively high refrigerant pressures.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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