Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1996 Ford Probe Base, AutomaticFACTORY OEM SERVICE PROCEDURE
Starter Motor Specifications
STARTER MOTOR SPECIFICATIONS
| Application | Specification | |||
|---|---|---|---|---|
| Brush Length (Minimum) | ||||
| 2.0L | .22" (5.5 mm) | |||
| 2.5L | .45" (11.5 mm) | |||
| Brush Spring Tension (1) | ||||
| 2.0L | 24 ozs. (.7 kg) | |||
| 2.5L | 32 ozs. (.9 kg) | |||
| Commutator Minimum Diameter | ||||
| 2.0L | 1.13" (28.8 mm) | |||
| 2.5L | 1.24" (31.4 mm) | |||
| Commutator Runout | .004" (.10 mm) | |||
| Commutator Undercut | ||||
| 2.0L | .020-.031" (.5-.8 mm) | |||
| 2.5L | .016-.023" (.4-.6 mm) | |||
| Pinion Gap | .02-.08" (.5-2.0 mm) | |||
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Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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