Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1996 Ford Explorer 2D Utility, AWDFACTORY OEM SERVICE PROCEDURE
Quick Lookups: Fluids
| FLUID CAPACITIES | |||||||
|---|---|---|---|---|---|---|---|
| Fluid Type | Application | Standard | Metric | Fluid Spec | Note | S/H | |
| Air Cond Compressor Oil | 7.00 OZS. | 0.2 L | PAG 46 | S | |||
| Air Cond Refrigerant | 1.75 LBS. | 0.79 KG | R-134a | Due to late changes always refer to A/C specification label. | S | ||
| Brake Fluid | N/A | N/A | DOT 3 Brake Fluid | Fill to line on reservoir. | S | ||
| Differential Gear Oil | Front | 3.50 PTS. | 1.65 L | 4WD Gear Oil | S | ||
| Differential Gear Oil | Rear | 5.50 PTS. | 2.6 L | Premium Rear Axle Gear Oil | Add 4 oz. of (WSP-M2C196-A) Friction Modifier. | S | |
| Engine Coolant | 4.0L Eng | w/Air Cond | 8.60 QTS. | 8.13 L | 50/50 mixture of FORD Premium Cooling System Fluid and water | DO NOT use FORD Extended Life Engine Coolant (orange color). | S |
| Engine Coolant | 4.0L Eng | w/o Air Cond | 7.80 QTS. | 7.38 L | 50/50 mixture of FORD Premium Cooling System Fluid and water | DO NOT use FORD Extended Life Engine Coolant (orange color). | S |
| Engine Oil | 4.0L Eng | w/Filter | 5.00 QTS. | 4.73 L | SAE 5W-30 Super Premium (Below 0Deg.F), 10W-30 Super Premium (0Deg.F to 100Deg.F) | Use oil that has been certified by the American Petroleum Institute. | S |
| Engine Oil | 4.0L Eng | w/o Filter | 4.00 QTS. | 3.78 L | SAE 5W-30 Super Premium (Below 0Deg.F), 10W-30 Super Premium (0Deg.F to 100Deg.F) | Use oil that has been certified by the American Petroleum Institute. | S |
| Fuel Tank | 2 Door | 17.50 GALS. | 66.24 L | S | |||
| Manual Transmission Fluid | 5.60 PTS. | 2.64 L | Automatic Transmission Fluid MERCON | S | |||
| Power Steering Fluid | N/A | N/A | Automatic Transmission Fluid MERCON V | Fill to line on reservoir. | S | ||
| Windshield Washer Fluid | Front | 2.80 QTS. | 2.64 L | Ultra-Clear Windshield Washer Fluid | Follow the Manufacturer's Instructions for the mixture ratio. | S | |
| Windshield Washer Fluid | Rear | 3.30 QTS. | 3.12 L | Ultra-Clear Windshield Washer Fluid | Follow the Manufacturer's Instructions for the mixture ratio. | S | |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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