1986 Ford Aerostar V6-183 3.0LFACTORY OEM SERVICE PROCEDURE

Removal and Installation

Distributor (Typical) - Exploded View:

Factory service manual diagram




1. Disconnect primary wiring connector from distributor.
2. Mark position of No. 1 wire tower on distributor base.
3. Remove distributor cap and adapter and position aside leaving wiring attached.
4. Remove rotor to prevent damage.
5. Remove TFI connector.
6. Remove distributor hold-down bolt and clamp. Remove distributor. On vehicles equipped with security-type hold-down bolt, use tool T82L-12270-A or equivalent to remove hold-down bolt.
7. Turn engine until No. 1 piston is on compression stroke.
8. Align timing marks to proper initial timing.
9. Turn distributor shaft so rotor tip is pointing toward mark made in step 2 on distributor base.
10. Continue turning distributor shaft slightly so leading edge of vane is centered in switch stator assembly.
11. Rotate distributor in engine block to align leading edge of vane and vane switch and verify that rotor is pointing at No. 1 cap terminal. If vane and vane switch stator cannot be aligned by rotating distributor in engine block, pull distributor out of block enough to disengage distributor and to engage a different distributor gear tooth. Repeat steps 9, 10, and 11 as necessary.
12. Install distributor hold-down bolt and clamp without tightening.
13. Connect distributor TFI and primary wiring harnesses.
14. Install distributor rotor, cap adapter, and cap.
15. Using timing light, set initial timing according to specification given on Vehicle Emission Control Information Decal.
16. Torque distributor hold-down bolt to 17---25 ft. lbs.
17. Recheck timing and adjust, if necessary.



Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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