1986 Ford Aerostar V6-183 3.0LFACTORY OEM SERVICE PROCEDURE

Initial Inspection




Perform thorough underhood inspection. Problems can frequently be resolved at this stage without further testing. Visually inspect the following:

- Vacuum hoses for proper routing, tight connections, splits, kinks, obvious tampering.

- Vacuum fittings for improperly capped or plugged ports. Be sure to check hidden areas around the throttle body and other components..

NOTE: Some manufacturers use an orifice-insert within a vacuum line as a delay device. Do not mistake such a device for tampering and remove it.

- Electronic Engine Control system wiring harness for proper connections, bent or broken pins, corrosion, loose wires, and proper routing.

- Ignition wires for proper routing, cracking, hardness, and tight connections at distributor, coil, and spark plugs.

- Electrical wiring and harness connections for tight fit, abrasions, breaks, etc. Ground connections must be clean and tight.

- Verify that components are properly installed and have not been modified or damaged. Ensure that any replaced components are correct for the application.

- Check for air or vacuum leaks around intake and exhaust manifolds, throttle body, air flow meter, and air induction hoses.

- Catalytic converter(s), muffler, exhaust pipes, brackets, and hangers for modification or damage.

- Engine coolant for proper level and mixture.

- Transmission fluid level and quality.

- Engine oil for proper level and quality.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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