Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1992 Eagle Talon Base, AutomaticFACTORY OEM SERVICE PROCEDURE
Starter Specifications
STARTER SPECIFICATIONS - DIRECT DRIVE
| Application | Specifications | |
|---|---|---|
| Carbon Brush Minimum Length | .31" (8 mm) | |
| Commutator Diameter | ||
| Standard | 1.26" (32 mm) | |
| Minimum | 1.22" (31 mm) | |
| Commutator Mica Undercut Depth | .020" (0.5 mm) | |
| Commutator Runout | ||
| Standard | .002" (.05 mm) | |
| Maximum | .004" (.10 mm) | |
| Cold Cranking | ||
| Amps | 130 Amps | |
| Minimum Voltage | 9.6 Volts | |
| No-Load Test At 11.5 Volts | ||
| Maximum Amps | 60 | |
| Minimum RPM | 6600 | |
| Pinion Gap | .020-.079" (0.5-2.0 mm) | |
STARTER SPECIFICATIONS - REDUCTION GEAR
| Application | Specifications | |
|---|---|---|
| Carbon Brush Minimum Length | .35" (9 mm) | |
| Commutator Diameter | ||
| Standard | 1.158" (29.4 mm) | |
| Minimum | 1.118" (28.4 mm) | |
| Commutator Mica Undercut Depth | .020" (0.5 mm) | |
| Commutator Runout | ||
| Standard | .002" (.05 mm) | |
| Maximum | .004" (.10 mm) | |
| Cold Cranking | ||
| Amps | 130 Amps | |
| Minimum Voltage | 9.6 Volts | |
| No-Load Test At 11 Volts | ||
| Maximum Amps | 90 | |
| Minimum RPM | 3000 | |
| Pinion Gap | .020-.079" (0.5-2.0 mm) | |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.