1990 Eagle Summit Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Repair and Diagnosis: Electrical: Starter: Overhaul: Disassembly

NOTE: Procedures may vary slightly between conventional and reduction gear starters.
  1. Loosen nut securing connecting plate-to-magnetic switch "M" terminal. Remove screws securing magnetic switch and remove switch (solenoid) assembly. Remove through bolts and brush cover assembly. Tap yoke assembly loose with wooden mallet. Remove yoke, armature assembly and pinion shift lever.
  2. Remove pinion stop ring from end of armature shaft by pushing stop ring to clutch side. Remove snap ring and overrunning clutch assembly from armature shaft.
Fig 1: Disassembled View of Typical Mitsubishi Starter
G29420
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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