1989 Eagle Summit DL, AutomaticFACTORY OEM SERVICE PROCEDURE

EGR System (California)

  1. Disconnect vacuum hose (Green striped) from EGR 3-way vacuum connector. Connect a hand vacuum pump to valve nipple.
  2. With engine coolant temperature 140Β°F (60Β°C) or less, press the accelerator quickly and observe vacuum gauge. There should be no change in pressure (atmospheric pressure).
  3. With engine coolant temperature 158Β°F (70Β°C) or more, press the accelerator quickly and observe vacuum gauge. There should be a temporary rise in pressure to 3.9 in. Hg.
  4. Disconnect vacuum pump from 3-way connector and connect it directly to EGR valve vacuum nipple. Apply 5.9 in. Hg or more. Engine should stall or exhibit unstable idle condition.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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