2021 Dodge and Ram ProMaster 2500FACTORY OEM SERVICE PROCEDURE

Sensor, Camshaft Position: Installation

GC0144190Courtesy of CHRYSLER GROUP, LLC
CAUTION:

The magnetic timing wheels (1) must not come in contact with magnets (pickup tools, trays, etc.) or any other strong magnetic field. This will destroy the timing wheels ability to correctly relay camshaft position to the camshaft position sensor.

GC0144216Courtesy of CHRYSLER GROUP, LLC
  1. Clean out the camshaft position (CMP) sensor mounting bolt hole (2) in cylinder head.
  2. The CMP sensor seal (1) can be reused if not damaged.
    GC0144498Courtesy of CHRYSLER GROUP, LLC
  3. If required, install a new CMP sensor seal (2) in the cylinder head cover:
    • Lubricate the CMP sensor seal inner and outer diameters with clean engine oil.
    • Place the CMP sensor seal (2) on the Cam Sensor/Spark Plug Tube Seal Installer (special tool #10256, Installer, Cam Installer, Cam Sensor/ Spark Plug Tube Seal) (1).
    • Push the seal into the cylinder head cover until the base of the seal is seated.
    • Remove the tool.
    GC0144497Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    A properly installed CMP sensor seal (1) will have a 1.5 - 2.0 mm (0.06 - 0.08 in.) gap (2) between the cylinder head cover and the seal upper flange.

    GC0144215Courtesy of CHRYSLER GROUP, LLC
  4. The sensor mounting bolt O-ring (1) can be reused if not damaged.
  5. Apply a small amount of engine oil to the sensor mounting bolt O-ring (1).
    GC0144205Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The RH CMP sensor is shown in illustration, the LH CMP sensor is similar. If both RH and LH CMP sensors where removed, install them into their original locations.

  6. Install the CMP sensor to the cylinder head. Tighten the mounting bolt (2) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONSΒ .
  7. Connect the electrical connector (1) to the sensor.
    Fig 1: Upper Intake Manifold Bolts Tightening Sequence
    GC0144185Courtesy of CHRYSLER GROUP, LLC
  8. Following installation of the LH CMP sensor, install the upper intake manifold (1). Refer to MANIFOLD, INTAKE, INSTALLATION .
  9. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION .
  10. Connect the negative battery cable.
NOTE:

The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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