2018 Dodge and Ram ProMaster 1500FACTORY OEM SERVICE PROCEDURE

Module, Fuel Pump: Installation

CAUTION:

Whenever the fuel pump module is serviced, the rubber O-ring seal must be replaced.

  1. Using a new O-ring seal (gasket), position fuel pump module (9) into opening in fuel tank.
  2. Position lock ring (8) over top of fuel pump module.
  3. Install Lock ring Remover/Installer Tool (special tool #9340, SAE Fuel Pump Lock Ring Wrench) to lock ring.
  4. Install 1/2 inch drive breaker into Lock ring Remover/Installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench).
  5. Tighten lock ring (clockwise) until all notches have engaged.
    GC0162111Courtesy of CHRYSLER GROUP, LLC
  6. Connect the return line (3).
  7. Connect the supply line (1).
  8. Connect the vent line (2).
  9. Connect the fuel pump module wire harness connector (4).
    GC0161942Courtesy of CHRYSLER GROUP, LLC
  10. Install the fuel pump module cover (2) and securely tighten screws (1).
    GC0162138Courtesy of CHRYSLER GROUP, LLC
  11. Install the cover (3) and securely tighten fasteners (1, 2).
  12. Connect the negative battery cable.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.