2009 Chrysler PT Cruiser L4-2.4LFACTORY OEM SERVICE PROCEDURE

Engine Torque Specifications






TORQUE

Factory service manual diagram





CYLINDER HEAD

Factory service manual diagram




Tighten the cylinder head bolts in the sequence shown. Using the torque-turn method, tighten according to the following values:
First: All to 34 Nm (25 ft. lbs.)
Second: All to 82 Nm (60 ft. lbs.)
Third: All to 82 Nm (60 ft. lbs.)

CAUTION: Do not use a torque wrench for the Fourth step.

Fourth: Turn all bolts an additional 1/4 Turn

HEAD BOLT REUSE/REPLACE

The Cylinder head bolts should be examined BEFORE reuse. If the threads are necked down, the bolts should be replaced.

LOWER INTAKE MANIFOLD

Factory service manual diagram





UPPER INTAKE MANIFOLD

Factory service manual diagram





CAMSHAFT BEARING CAP

Factory service manual diagram




Camshaft Bearing Cap M6 fasteners 12 Nm (105 in. lbs.)
Camshaft Bearing Cap M8 fasteners 28 Nm (250 in. lbs.).

MAIN BEARING CAP

Factory service manual diagram




Tighten bolts (1-10) again to 41 Nm (30 ft. lbs.) in sequence shown.
Install main bearing bed plate to engine block bolts (11-20), and torque each bolt to 28 Nm (250 in. lbs.) in sequence shown.
Tighten bolts (1-10) to 75 Nm (55 ft. lbs.) in sequence shown.
Tighten bolts (11-20) again to 28 Nm (250 in. lbs.) in sequence shown.


FLYWHEEL/FLEX PLATE

Factory service manual diagram





EXHAUST MANIFOLD

Factory service manual diagram




WATER PUMP

Water Pump - Bolts 12 Nm (105 in. lbs.)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.