Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2009 Chrysler PT Cruiser L4-2.4LFACTORY OEM SERVICE PROCEDURE
Fuel Pump Module - Installation
INSTALLATION
1. Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.
NOTE: The pump has to properly located to the tank for the fuel gauge to work properly.
2. Position fuel pump module in tank. Make sure the alignment tab line up on the fuel tank and pump module for Gas or Diesel fuel tanks.
3. While holding the pump module in position, install lock ring and use special tool #9340 to tighten lock ring.
4. Install fuel tank, Fuel Tank - Installation.
5. Lower vehicle.
6. Install the negative battery cable.
7. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
8. Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.