Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2009 Chrysler 300 V6-2.7LFACTORY OEM SERVICE PROCEDURE
Right Side Module - Installation
RIGHT SIDE MODULE
1. Install level sending card, make sure that the locking tabs are locked on the card.
2. Route wires in the proper location.
3. Tie strap the wires harness to the hoses.
4. Feed hoses and wiring harness into fuel tank and over the center hump in tank.
5. Install module and align marks on the module for proper orientation.
6. Install module lock-ring.
7. Use special tool #9340 to tighten right side module lock ring.
8. Connect the fuel supply line to module.
9. Install plastic access covers to floor pan right side.
10. Install the fuel return hoses to module.
11. Install fuel supply line to module.
12. Make sure that wires are routed properly.
13. Make sure that the level sending card wire is tie straped to the fuel supply line at the module.
14. Install left side module top to module bottom.
15. Connect the electrical connectors for right side fuel level sending card, left side module card. Make sure that wires are routed properly.
16. Install module and align marks on the module for proper orientation.
17. Install module lock-ring.
18. Use special tool #9340 to tighten left side module lock ring.
19. Connect the electrical connector to left side module and install plastic access cover.
20. Fold the foam pad covering access cover for modules back into place.
21. Install rear lower seat cushion
22. Rear lower seat cushion installed.
23. Fill fuel tank.
24. Connect negative battery cable.
25. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.