2007 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Module - Fuel Pump: Installation

Fig 1: Hose Connections At Module
GC0013051Courtesy of CHRYSLER LLC
  1. Install pump module into tank.
  2. Connect fuel return lines to module.
    Fig 2: View Of Fuel Return Line, Return Line & Module
    GC0013056Courtesy of CHRYSLER LLC
  3. Lines connected.
    Fig 3: View Of Module Fuel Level Sending Card, Fuel Return Lines & Fuel Supply Line
    GC0013054Courtesy of CHRYSLER LLC
  4. Connect fuel supply line to module and make sure it is locked in place.
    Fig 4: Module Electrical Connectors
    GC0013053Courtesy of CHRYSLER LLC
  5. Connect electrical connectors to bottom of module top, Install module top to module bottom.
    Fig 5: Left Side Module Orientation
    GC0013034Courtesy of CHRYSLER LLC
  6. Install module and align marks on the module for proper orientation.
    Fig 6: Removing/Installing Left Side Module Lock Ring Using Special Tool
    GC0013036Courtesy of CHRYSLER LLC
  7. Install module lock-ring.
  8. Use special tool #9340 to tighten left side module lock ring.
  9. Connect the electrical connector to left side module.
    Fig 7: Locating Plastic Access Cover
    GC0013068Courtesy of CHRYSLER LLC
  10. Install plastic access cover.
    Fig 8: Foam Pad Under Seat
    GC0013033Courtesy of CHRYSLER LLC
  11. Fold the foam pad covering access cover for modules back into place.
    Fig 9: Pulling Rear Seat Up
    GC0013029Courtesy of CHRYSLER LLC
  12. Install rear lower seat cushion
    Fig 10: Rear Seat
    GC0013028Courtesy of CHRYSLER LLC
  13. Rear lower seat cushion installed.
    Fig 11: Draining Fuel
    GC0013027Courtesy of CHRYSLER LLC
  14. Fill fuel tank.
  15. Connect negative battery cable.
  16. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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