2006 Chrysler Crossfire Base, 2D ConvertibleFACTORY OEM SERVICE PROCEDURE

Fuel Injector: Installation

Fig 1: Identifying Fuel Injector & Fuel Rail Components
GC0032329Courtesy of DAIMLERCHRYSLER CORP.
1 - WIRING HARNESS COVER
2 - FUEL RAIL
3 - FUEL LINE
4 - FUEL INJECTOR
5 - FUEL INJECTOR RETAINING CLIP
6 - FUEL INJECTOR HARNESS CONNECTOR
7 - FUEL RAIL SERVICE VALVE
8 - FUEL RAIL BOLT
  1. Install the fuel injectors (4) to the fuel rail (2) by gently pushing the fuel injector into the fuel rail (2). Install the retaining clips.
  2. Install the fuel rail (2) with the fuel injectors (4) by moving the fuel rail (2) side to side and pushing downward towards the intake manifold.
  3. Install the fuel rail retaining bolts. Tighten to 9 N.m (80 in. lbs.).
  4. Install the fuel injector harness (6) to the fuel injectors (4) then install the fuel injector electrical connector retaining clips (5).
  5. Connect the fuel feed line (3). Tighten to 38 N.m (28 ft. lbs.).
  6. Install the wiring harness cover (1), then install the wiring harness cover retaining screw.
  7. Install the engine cover. (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) or (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) SRT.
  8. Connect the negative battery cable.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.