Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2005 Chrysler Pacifica LimitedFACTORY OEM SERVICE PROCEDURE

Emissions Control System: Tube: Removal: 3.8L

Fig 1: EGR VALVE LOCATION & TUBE

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Remove the 2 flange bolts at EGR valve. See Fig 1.

Fig 2: EGR TUBE BRACKET
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Remove the tube bracket bolt. See Fig 2

Fig 3: INTAKE GASKET
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Remove the 2 bolts from tube flange at intake manifold. See Fig 3.

Fig 4: INTAKE GASKET
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Remove EGR tube from gasket. See Fig 4.

Fig 5: GASKET PROFILE
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Remove gasket. See Fig 5.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.