Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Chrysler Pacifica LimitedFACTORY OEM SERVICE PROCEDURE
Emissions Control System: Tube: Installation: 3.8L
- Inspect rubber silicone seals on intake manifold end of EGR tube. See Fig 1.
- Install upper tube into the intake manifold. See Fig 2, being careful that the silicone rubber seals are correctly installed and undamaged.
- Tighten the tube to intake manifold bolts to 5.6 N.m (50 in. lbs.) torque
- Install bracket and screws. See Fig 3.
- Tighten the EGR upper tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque. See Fig 4.
- Tighten tube bracket bolts to 5.6 N.m (50 in. lbs.) torque. See Fig 5.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.