2005 Chrysler Pacifica LimitedFACTORY OEM SERVICE PROCEDURE

Charging System: Generator: Installation: 3.8L

  1. Install idler pulley to generator. See Fig 1.
    Fig 1: Generator Removal/Installation
    GC0002289Courtesy of DAIMLERCHRYSLER CORP.
  2. Install assembly to vehicle.
  3. Loosely install upper mounting bolt. See Fig 2.
    Fig 2: Upper Mounting Bolt
    GC0002291Courtesy of DAIMLERCHRYSLER CORP.
  4. Loosely install rear mounting bolt. See Fig 3.
    Fig 3: Generator Rear Mounting Bolt
    GC0002294Courtesy of DAIMLERCHRYSLER CORP.
  5. Loosely install the lower mounting bolt with idler pulley. See Fig 4.
    Fig 4: Installing Mounting Bolt With Idler Pulley
    GC0002290Courtesy of DAIMLERCHRYSLER CORP.
  6. Install idler pulley. See Fig 5.
    Fig 5: Idler Pulley Installed
    GC0002298Courtesy of DAIMLERCHRYSLER CORP.
  7. Tighten bolts to 54.2 N.m (40 ft. lbs.).
  8. Relocate the power steering pump assembly. See Fig 6.
    Fig 6: Power Steering Pump Relocation
    GC0002292Courtesy of DAIMLERCHRYSLER CORP.
  9. Install the 3 mounting bolts and tighten to 23 N.m (200 in. lbs.). See Fig 7.
    Fig 7: Power Steering Pump Mounting Bolts
    GC0002293Courtesy of DAIMLERCHRYSLER CORP.
  10. Install the accessory drive belt. See Fig 8. Refer to (COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 8: Drive Belt Installation
    GC0002296Courtesy of DAIMLERCHRYSLER CORP.
  11. Connect the battery cable to generator. See Fig 9.
    Fig 9: Generator Battery Connection Cover
    GC0002295Courtesy of DAIMLERCHRYSLER CORP.
  12. Tighten nut to N.m 12.5 (110 in. lbs.).
  13. Snap cable cover back into place.
  14. Connect the field connector (2). See Fig 10.
    Fig 10: Generator Field Connector
    GC0002287Courtesy of DAIMLERCHRYSLER CORP.
    1 - Connector Lock
    2 - Field Connector
  15. Lock connector (1). See Fig 11.
    Fig 11: Electrical Connector Lock
    GC0002288Courtesy of DAIMLERCHRYSLER CORP.
    1 - Connector Lock
    2 - Field Connector
  16. Connect negative battery cable.
  17. Install the air box assembly. Refer to INSTALLATION .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.